Install bottom rear center section and weld in - AR64.20-P-1000-08T
TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01F | Gap dimensions | Engine hood to fender | Dim. "A" | mm | 4.5 (± 0.5) |
| Engine hood to headlamp | Dim. "B" | mm | 3.5 (+1) | ||
| Radiator grille to bumper | Dim. "C" | mm | 5 (+1) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1002-01F | Gap dimensions | Front door to A-pillar | Dim. "D" | mm | 4.5 (± 0.5) |
| Front door to fender | Dim. "E" | mm | 4 (± 0.5) | ||
| Front door to rear door | Dim. "F" | mm | 4 (+1) | ||
| Front door to roof | Dim. "G" | mm | 4.5 (± 0.5) | ||
| Rear door to upper side section | Dim. "H" | mm | 4.5 (± 0.5) | ||
| Rear door to lower side section | Dim. "I" | mm | 3.5 (± 0.5) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1003-01F | Gap dimensions | Trunk lid to top of rear fender | Dim. "J" | mm | 3.5 (+1) |
| Trunk lid to taillamp | Dim. "K" | mm | 3.9 (+1) | ||
| Trunk lid to bumper | Dim. "L" | mm | 6.5 (-0.5/+1) | ||
| Rear fender to taillamp | Dim. "M" | mm | 2.5 (± 0.5) | ||
| Trunk lid cover to taillamp | Dim. "N" | mm | 4.3 (+1) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1004-01F | Gap dimensions | Tank flap | Dim. "O" | mm | 3.5 (±0.5) |
| Fig., see | AR60.00-P-0700-01T | ||||
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
| WH58.30-Z-1003-29A | Hand riveter |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |
- Install reinforcements on rear outer left and/or right cross member and fit. Drill dia. 6.5 mm rivet holes (areas A and B).
- Remove reinforcements from rear outer left and/or right cross member. Deburr rivet holes on both sides
- Install reinforcements on rear outer left and/or right cross member and fasten with pop-up rivet with locking thread.
- Rivet reinforcements on left outer rear cross member and/or right and inner longitudinal member with 6.4 x 14 mm dia. Polygrip flat head rivet (areas A and B).
- Weld in reinforcements on rear outer left and/or right cross member with
(areas C and D).
- Install bottom rear center section, rear lamp, rubber seal and striker eye.
- Check gaps and adjust:
- rear fender to taillamp
- trunk lid to upper rear fender
- trunk lid cover to taillamp
- trunk lid to taillamp
Use feeler gage!
- Weld in rear bottom center section with