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Replace complete wheel well - AR62.20-P-1200CW

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 204, 207, 212, 218 

Shown on model 204.0 

Fig 1: Identifying Front Wheel Well Components
G07072762Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front Wheel Well And Centering Panel
G07072763Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. AS00.00-Z-0007-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
NOTES Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
NOTES General information on body repair Model 204.0/2/9, 207, 212, 218 AH60.00-N-0001-01A
NOTES General information on body repair Model 204.3 AH60.00-P-0001-01A
NOTES Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
IMPORTANT General information on MB materials   AH98.00-P-9409-03A
IMPORTANT General information on riveting   AH60.00-P-0003-01N
1 Prepare all workshop equipment and commercially available tools required for repair    
2 Remove all detachable parts in repair area.    
3 Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket Welding protective blanket
gotis://K_60-65_23.0 		  
4 Equip straightening bench with module members, cross members and straightening tool set. IMPORTANT Observe setup plans provided.
Straightening bracket set, passenger cars, cross-country vehicles (Celette)
gotis://K_60-65_02.0 
Straightening tool set, passenger cars (Car Bench)
gotis://K_60-65_03.0 		  
5 Lift vehicle with two-post lifting platform Two-post lifting platform, 2.5 - 3.5 t electrohydraulic
gotis://H_00.1_01.1 		  
6 Set vehicle onto straightening bench    
7 Fasten vehicle to straightening bench    
8 Remove centering panel (5) Model 212 and 218 only when straightening front wheel well (1).
IMPORTANT Centering panel (5) is no longer used after repair
Carbide cutter
gotis://K_58.3_07.0 		  
9 Remove upper front longitudinal member (4) IMPORTANT Only on version without end plate (2).  
Model 204, 207 AR62.20-P-1286CW 
Model 212, 218 AR62.20-P-1286EW
10 Remove front wheel well (1) and crossmember (3) Version without end plate (2) AR62.20-P-1200-21CWA 
Version with end plate (2) AR62.20-P-1200-21CW 
SPECIAL TOOL Spot weld milling cutter
Body jig saw
gotis://K_58.1_01.0 
Carbide cutter
gotis://K_58.3_07.0 
Hot-air gun
gotis://K_60-65_11.0 
Round wire brush
gotis://K_58.3_06.0 
Wet and dry vacuum cleaner
gotis://P_00.12_06.0 		 Fig 3
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
11 Prepare front wheel well (1) and crossmember (3) for installation Version without end plate (2) AR62.20-P-1200-19CWA 
Version with end plate (2)
Body jig saw
gotis://K_58.1_01.0 
Round wire brush
gotis://K_58.3_06.0 
Punching pliers
gotis://K_58.3_04.0 		 AR62.20-P-1200-19CW 
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
12 Install and weld in front wheel well (1) and crossmember (3) Version without end plate (2) AR62.20-P-1200-17CWA 
Version with end plate (2)
Vice grip pliers (standard)
gotis://K_58.3_04.2 
Manual temporary fastener, 6.35 mm
gotis://K_58.3_10.0 
Hand riveting tool (for blind pop rivets)
gotis://K_68-80_06.0 
Multifunction device (spot welding)
gotis://K_60-65_15.0 
Inert gas welder
gotis://K_60-65_17.0 		 AR62.20-P-1200-17CW 
Adhesive *BR00.45-Z-1092-02A 
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
Rivet *BR00.45-Z-1012-13A 
Rivet *BR00.45-Z-1016-13A 
13 Install upper front longitudinal member (4) IMPORTANT Only on version without end plate (2).  
Model 204, 207 AR62.20-P-1286CW 
Model 212, 218 AR62.20-P-1286EW
14 Unfasten vehicle from straightening bench    
15 Lift vehicle with two-post lifting platform Two-post lifting platform, 2.5 - 3.5 t electrohydraulic
gotis://H_00.1_01.1 		  
16 Remove straightening bench.    
17 Clean weld joints and sheet metal flanges with rotary wire brush Round wire brush
gotis://K_58.3_06.0 		  
18 Clean repair area Wet and dry vacuum cleaner
gotis://P_00.12_06.0 		  
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
19 Prime repair area with primer filler IMPORTANT Use only primer filler approved by Daimler AG. Refer to:
↓
http://portal.aftersales.i.daimler.com 		  
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
20 Carry out seam sealing after repairs IMPORTANT Supplement standard seam seal.  
Model 204 AR97.10-P-4000CW
Model 207 AR97.10-P-4000EC
Model 212 AR97.10-P-4000EW
Model 218.3 AR97.10-P-4000EL
Sealant *BR00.45-Z-1003-01A 
Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A 
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
21 Paint repair area adjacent surfaces IMPORTANT Use only paints approved by Daimler AG.
Refer to:
↓
http://portal.aftersales.i.daimler.com 		  
NOTES Notes on paintwork repairs   AH98.00-P-9408-02A
22 Apply additional cavity preservation    
Model 204 AR97.20-P-1500CW
Model 207 AR97.20-P-1500EC
Model 212.0/1
Model 212.2		 AR97.20-P-1500EW
Model 218.3 AR97.20-P-1500EL
NOTES Notes on cavity preservation   AH97.20-P-0001-01B
Cavity preservation gun
gotis://K_91-97_01.0 		  
Hollow cavity preservation *BR00.45-Z-1003-05A 
23 Remove welding protection blankets IMPORTANT On all covered parts remaining in vehicle.  
24 Install all removed detachable parts    
Fig 3: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G07072764Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 009 989 36 71
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1012-13A Blind rivet 6.5 12.5 A 004 990 16 97
BR00.45-Z-1016-13A Blind rivet, 6.5 x 14.5 A 004 990 17 97
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