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Home >> Mercedes Benz >> 2005 >> CL500 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Remove/install fuel distributor with injection valves (ME-SFI ) - AR07.03-P-1451 >> Remove, install fuel rail with injectors (ME-SFI) - AR07.03-P-1451L

Remove, install fuel rail with injectors (ME-SFI) - AR07.03-P-1451L

ENGINE 137.970 in MODELS 215.378, 220.178 /878 

Fig 1: Identifying Fuel Rail With Injectors (ME-SFI)
G04840000
REMOVINGINSTALLING Removing, installing     
DANGER Risk of explosion  from fuel igniting, risk of poisoning  from inhaling and swallowing fuel as well as risk of injury  to eyes and skin from contact with fuel. No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
1 Remove air cleaner (1)   AR09.10-P-1050L
2 Remove electronic accelerator pedal actuator (M16/1)   AR30.20-P-1262L
3 Remove ECI mains unit (N91)    
4 Unplug connector of electrical connection of right camshaft adjustment valve (Y49/2)    
5 Detach hose (2) of crankcase ventilation at right cylinder head and separate at coupling (arrow)    
6 Detach vacuum lines at switchover valves (Y32/1) and (Y32/2) IMPORTANT Connection diagram intake manifold M137 AR09.20-P-1310-01L
    IMPORTANT Connection diagram intake manifold M137 USA ONLY AR09.20-P-1310-01LA
7 Unclip switchover valves (Y32/1) and (Y32/2) at bracket (3) and unplug connector (arrow) of electrical connection    
8 Release fuel pressure through service valve (1/1) IMPORTANT Collect fuel.  
    SPECIAL TOOL Fig 2
    SPECIAL TOOL Figure
9 Detach fuel feed line (17/2) at fuel rail (17) IMPORTANT Collect fuel.  
    TORQUE SPECIFICATION *BA07.52-P-1001-01A 
10 Unplug connector (arrow) of electrical connection of injector (Y62)    
11 Take off bolts (17/1), lift fuel rail (17) and injectors (Y62) off the intake manifold IMPORTANT Inspect O-rings for damage.
NOTES If O-rings are faulty, replace injector. Oil O-rings before installing the fuel rail.
 
    TORQUE SPECIFICATION *BA07.52-P-1002-01A 
INSPECT Inspecting     
12 Test fuel injectors (Y62) IMPORTANT STAR DIAGNOSIS  
    Remove, install injectors (ME-SFI) AR07.03-P-6520L 
13 Install in the reverse order    
TORQUE SPECIFICATION FUEL RAIL TORQUE SPECIFICATIONS

Number Designation Engine 137
BA07.52-P-1001-01A Fuel feed line to fuel rail Nm 38
BA07.52-P-1002-01A Bolt of fuel rail to intake manifold Nm 8
Fig 2: Identifying Tester (103 589 00 21 00)
G04840001
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G04840002