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Home >> Mercedes Benz >> 2004 >> S600 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Removing and installing front door side airbag - AR91.60-P-0690 >> Removing, installing front door side airbag unit - AR91.60-P-0690MC

Removing, installing front door side airbag unit - AR91.60-P-0690MC

MODELS 220.175 /178 with CODE (Z04) Light armoring 

Fig 1: Identifying Front Door Side Airbag Unit Remove/Install Components - Models 220.175 /178
G04851891
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  when carrying out test or repair work on airbag or emergency tensioning retractor units Store airbag unit with expulsion area on top, do not subject to temperatures above 100° C. Interrupt power supply when working on such units. AS91.00-Z-0001-01A
NOTES Important instructions for performing repair, body work and welding on vehicles with airbags and emergency tensioning retractor units Model 203, 215, 220 AH91.00-P-0002-01M
NOTES Evaluation of airbag and emergency tensioning retractor units in vehicles involved in an accident Models 129 as of 1.7.93, 163, 168, 170, 202 as of 1.7.93, 203, 208, 210, 215, 220, 463, 638, 901, 902, 903, 904 AH91.00-P-0006-01B
IMPORTANT Legal regulations concerning the handling and storage of airbag and emergency tensioning retractors Models 124, 129, 140, 163, 168, 170, 202, 203, 208, 210, 215, 220, 314, 316, 318, 461, 463, 638, 901, 902, 903, 904, 950, 952, 953, 954, 970, 972, 974, 975, 976 AH91.00-P-0004-01A
1 Withdraw ignition key    
2 Remove door liner from front door   AR72.10-P-1000MC
3 Detach door foil (2) in upper area IMPORTANT Replace damaged door foil Refer to ↓  
    Remove, install door foil on front door AR72.10-P-1010MC
4 Disconnect connector from side airbag initiator, front left, right (R12/9, R12/10)    
5 Detach Bowden cable (3) from side airbag unit (1)    
6 Drill out pop rivets (arrows) or cut out NOTES Remove rivet residues and chips from door, danger of rust.  
7 Detach side airbag unit (1) If the side airbag unit (1) is replaced, the defective unit must be disposed of properly: ↓  
REFER TO FORMS Notes on disposal of airbag and emergency tensioning retractors   OS91.00-P-0001-01A
8 Install in the reverse order    
9 Read out fault memory    
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS, interrogate fault memory   AD00.00-P-2000-04A
    Diagnosis system STAR DIAGNOSIS *WH58.30-Z-1048-13A 
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Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00