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Home >> Mercedes Benz >> 2004 >> S430 Base >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Entertainment, Lighting & Navigation -- Retrofitting & Conversion -- 215 & 220 Chassis >> Retrofitting & Conversion >> Retrofit xenon headlamps - AN82.10-P-0001M

Retrofit xenon headlamps - AN82.10-P-0001M

MODEL 220.### 1# 

Fig 1: Identifying Headlamp Cleaning System Covering, Left Lamp Unit And Right Lamp Unit Control Unit
G04852367
REMOVING Removal     
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/risk of fire  due to highly flammable materials in the area of damaged xenon bulbs
Risk of injury  from UV light, hot components at xenon headlamps and glass splinters when xenon bulbs crack
Risk of poisoning  from inhaling mercury vapors and from swallowing/skin contact with poisonous salts and mercury compounds
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure the work area is adequately ventilated. AS82.10-Z-0001-01A
IMPORTANT Retrofit xenon headlamps Model 129, 140, 202, 220 AH82.10-P-1003-01A
1 Disconnect ground line at battery    
REFER TO TESTING & REPAIR     AR54.10-P-0003I
2 Remove right front fuse and relay module (K40/7) from right fuse and relay box (F1/1)    
3 Remove front bumper   AR88.20-P-2000M
4 Remove lamp units IMPORTANT The parts are no longer required  
REFER TO TESTING & REPAIR     AR82.10-P-4730M
5 Remove bottom A-pillar trim on right    
6 Turn back floor covering on right until footrest is exposed    
7 Remove right footrest    
8 Remove cover below right instrument panel    
REFER TO TESTING & REPAIR     AR68.10-P-1520M
8 Remove cover below left of instrument panel    
REFER TO TESTING & REPAIR     AR68.10-P-1500M
10 Remote data link connector (X11/4)    
11 Remove left front entry trim    
12 Remove left front floor covering    
REFER TO TESTING & REPAIR     AR68.20-P-2050M
13 Open left front cable duct    
INSTALLING Install     
14 Install xenon light units    
REFER TO TESTING & REPAIR     AR82.10-P-4730MA
15 Retrofit headlamp range adjustment wiring harness   AN54.18-P-0003-01M
16 Install headlamp range adjustment control unit IMPORTANT Right rear footrest  
REFER TO TESTING & REPAIR     AR82.10-P-4081M
17 Retrofit headlamp cleaning system IMPORTANT On models without headlamp cleaning system (code 600) refer to installation instructions for special equipment AN82.15-P-0001M 
18 Install remaining parts onto vehicle    
19 Affixing warning stickers   AN82.10-P-0002-02A
  Check     
20 Enter variant coding IMPORTANT Star Diagnosis  
21 Set zero position of xenon headlamps IMPORTANT Star Diagnosis  
22 Check and correct headlamp adjustment    
REFER TO MAINTENANCE     AP82.10-P-8260M
PARTS ORDERING NOTES

Part no. Designation Quantity
KG 54 Headlamp range adjustment wiring harness 1
KG 82 Retrofit xenon headlamps, right-hand traffic 2
KG 82 Headlamp range adjustment control unit 1