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Home >> Mercedes Benz >> 2004 >> S430 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Axle Level Sensors, Entertainment, Lighting & Phone -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730 >> Remove/install lamp unit - AR82.10-P-4730MA

Remove/install lamp unit - AR82.10-P-4730MA

MODEL 220 with CODE (612) Xenon headlamp unit with CODE (614) Bi-xenon headlamp unit 

Fig 1: Identifying Lamp Unit Remove/Install Components (Model 220)
G04852278
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by touching parts which conduct high voltages Do not come into contact with parts that are under high voltage. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire  due to highly flammable materials in the area of damaged xenon bulbs
Risk of injury  caused by UV light, hot components on xenon headlamps and glass splinters when xenon bulbs are bursting
Risk of poisoning  due to inhaling mercury vapors and when swallowing/coming in contact with toxic salts and mercury compounds
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulating safety shoes, safety glasses, and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the working area is sufficiently ventilated. AS82.10-Z-0001-01A
1 Open engine hood and move to vertical position   AR88.40-P-1000M
2 Remove front bumper    
    Model 220 except model 220.025/026/028/063/065/070/073/075/125/128/165/170/173/175/176/178/179/875/878  
    Model 220.025/026/028/063/065/070/073/075/125/128/165/170/173/175/176/178/179/875/878 AR88.20-P-2000M
3 Remove bolts (1, 2)    
4 Remove left front lamp unit (E1) and right front lamp unit (E2) in direction of the vehicle center IMPORTANTInstallation:  Ensure that the ball head at the housing of the left front lamp unit (E1) and right front lamp unit (E2) is seated in its mount  
5 Unclip electrical connections (illumination and headlamp range adjustment) and remove    
6 Install in the reverse order    
INSPECT Checking     
7 Adjust the zero position of the xenon headlamps    
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
8 Check the setting of the headlamps and adjust if necessary    
REFER TO MAINTENANCE Check and correct headlamp adjustment   AP82.10-P-8260M
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS Compact diagnosis system for passenger cars 6511 1801 00