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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission Testing & Repair - Components -- G-Class (463) - 3 Of 3 >> Testing & Repair >> Remove/install automatic transmission fluid cooler - AR27.55-P-1000GM

Remove/install automatic transmission fluid cooler - AR27.55-P-1000GM

TRANSMISSION 722.610 in MODEL 463.244/245/250 

TRANSMISSION 722.630 in MODEL 463.243/246/247/248/249/254 

TRANSMISSION 722.638 in MODEL 463.309/332/333 

Shown on transmission 722.630 

Fig 1: Identifying Automatic Transmission Fluid Cooler Components
G07713571Courtesy of ABLE BODY CORP.
REMOVINGINSTALLING Remove/install     
1 Remove underride guard IMPORTANT Model 463 AR88.30-P-0010MG
2 Drain transmission oil TORQUE SPECIFICATION Remove oil drain screw on oil pan. *BA27.10-P-1001-03A 
    NOTES If the transmission fluid shows signs of running hot or contains metal particles, both the oil cooler and the transmission lines must be flushed to prevent possible transmission malfunction in the future.  
    Flush out oil cooler and oil cooler line AR27.55-P-0001GA
3 Unscrew union nut securing oil cooler line to oil cooler (1) TORQUE SPECIFICATIONIMPORTANT Collect transmission fluid in suitable container. *BA27.55-P-1001-01B 
4 Unscrew banjo bolt securing oil cooler line to oil cooler (2) TORQUE SPECIFICATIONIMPORTANT Collect transmission fluid in suitable container. *BA27.55-P-1007-01B 
5 Unscrew oil cooler retaining nuts (3)    
6 Pull oil cooler bracket (5) off automatic transmission fluid cooler (4) IMPORTANT Transmission 722.638 and 722.630 in Model Series 463.243/246 only.  
7 Remove automatic transmission fluid cooler (4) complete IMPORTANT Collect transmission fluid in suitable container.
NOTES Use caution to avoid damaging the cooling fins on the transmission oil cooler, as damaged fins may prevent the fluid from being cooled adequately.
 
8 Install in the reverse order    
INSPECT Checking     
9 Check oil level in automatic transmission, correct if necessary NOTES Before refilling or filling for the first time, first pour in approx. 5l of transmission oil since a too small or too large oil filling capacity cause malfunctions and transmission damage. AR27.00-P-0100AC
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation Transmission 722.6 except 722.628/648/649
BA27.10-P-1001-03A Drain plug on transmission oil pan Nm 20
TRANSMISSION OIL COOLING

Number Designation Transmission 722.6 in model 461, 463
BA27.55-P-1001-01B Union nut connecting transmission oil line to cooler Nm 25
BA27.55-P-1007-01B Banjo bolt, ATF line to oil cooler Nm 25