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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Venting air from the low temperature circuit - AR20.00-P-1145GX

Venting air from the low temperature circuit - AR20.00-P-1145GX

ENGINE 113.993 in MODEL 463.270 /271 

Fig 1: Identifying Charge Air Cooler Circulation Pump, Expansion Reservoir, Connection And Outlet Line
G07871298Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A
1 Open cap at expansion reservoir (2) IMPORTANT Carefully rotate cap half a revolution counterclockwise, release pressure relief, then unscrew cap.
NOTES Notes on coolant All engines AH20.00-N-2080-01A
2 Pour in coolant IMPORTANT Fill coolant up to specified marking in the expansion tank (2) AR20.00-P-1142GX 
3 Unclamp outlet line (4) Pinch cock *WH58.30-Z-1013-02A 
4 Detach coolant line from connection (3)    
5 Place an additional bleed hose at the support brace (3) IMPORTANT Connect the bleed hose to the expansion reservoir (2).  
6 Venting air from the low temperature circuit IMPORTANT Control the charge air cooler circulation pump (M44) using STAR DIAGNOSIS. Run charge air cooler circulation pump (M44), until coolant flows out of the additional bleed hose free of bubbles.  
Diagnosis system STAR DIAGNOSIS *WH58.30-Z-1048-13A 
7 Install in the reverse order    
8 Inspect cooling system for leaks   AR20.00-P-1010RVK 
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1013-02A Pinch cock
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00