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Home >> Mercedes Benz >> 2004 >> G55 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Drain/fill in coolant - AR20.00-P-1142GX

Drain/fill in coolant - AR20.00-P-1142GX

ENGINES 113.993 in MODEL 463.270 /271 

ENGINES 273 in MODEL 463 

ENGINES 642.975 in MODEL 461.304 /334 /344 /346 

ENGINES 642.884 in MODEL 461.305 /333 /340 /343 

Illustrated on model 463.270 

Fig 1: Identifying Expansion Reservoir 2-Stage Cap
G07889470Courtesy of MERCEDES-BENZ USA
  Drain     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
1 Open 2-stage cap (2) at expansion reservoir (1) IMPORTANT Rotate 2-stage cap (2) half a revolution in counterclockwise direction, release overpressure, then unscrew 2-stage cap (2).  
2 Remove underride guard Model 461, model 463 except model 463.271 with engine 113.993  
Model 463.271 with engine 113.993 AR88.30-P-0010MG
3 Drain coolant IMPORTANT Insert drain hose (3a) with an internal diameter of 12 mm to the radiator, then open the radiator drain plug (3). Catch coolant with suitable vessel.  
NOTES Notes on coolant AH20.00-N-2080-01A
  Filling     
4 Pour in coolant FLUID SPECIFICATION Model 463 with engine 113 *BF20.00-P-1001-02K 
FLUID SPECIFICATION Model 463 with engine 273 *BF20.00-P-1001-02U 
FLUID SPECIFICATION Model 461 *BF20.00-P-1001-02W 
NOTES Notes on coolant AH20.00-N-2080-01A
NOTES Notes on coolant level AH20.00-P-1142-01V
5 Bleed cooling system IMPORTANT Run the engine, set the heater to full heating capacity.  
COOLING SYSTEM

Number Designation Engine 113.993 in model 463.270/271
BF20.00-P-1001-02K Cooling system Total filling capacity Liters ≈13.0
Capacity of anticorrosion/antifreeze agent down to -37°C Liters ≈6.5
Filling capacity of anticorrosion/ antifreeze down to -45°C Liters ≈7.3
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
COOLING SYSTEM

Number Designation Engine 273 in model 463
BF20.00-P-1001-02U Cooling system Total filling capacity ≈Liters 6
Antifreeze/water up to -37°C 50/50
up to -45°C 55/45
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
COOLING SYSTEM

Number Designation Engine 642 in model 461 without auxiliary heating Engine 642 in model 461 with auxiliary heating
BF20.00-P-1001-02W Cooling system Workshop replacement quantity ≈Liters 12.0 12.6
Antifreeze/water up to -37°C 50/50 50/50
up to -45°C 55/45 55/45
Service specifications Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A