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Home >> Mercedes Benz >> 2004 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/install the air duct housing - AR09.20-P-0080TS

Remove/install the air duct housing - AR09.20-P-0080TS

ENGINE 272, 273 in MODELS 211, 219 

Fig 1: Identifying Centrifuge Cover, Retaining Clamp And Air Duct Housing
G04982868
REMOVINGINSTALLING Remove/install    
1 Switch ignition off, remove ignition key (transmitter key). IMPORTANT On vehicles with code 889 Keyless Go: Press keyless go start/stop button repeatedly until the ignition is switched off. Remove the Keyless Go transmitter card or transmitter key from vehicle and store beyond the reach of transmitter (min. 2 m).  
2 Remove air filter housing   AR09.10-P-1150TS 
3 Remove hot film mass air flow sensor (B2/5)   AR07.07-P-1453TS
4 Detach the hose (1) at the centrifuge cover (2) NOTES Do not use pointed or sharp-edged tools to detach the hose (1); they will damage the hose.  
5 Detach the retaining clamp (3) of the electric wiring harness from air duct housing (4)    
6 Push notch (4a) downwards and swing away air duct housing (4) below from throttle valve actuator (M16/6)    
7 Lift notch (4b) and remove air duct housing (4) from throttle valve actuator (M16/6)    
8 Detach the hose (1) at air duct housing (4) When replacing the air duct housing (4)  
    NOTES Do not use pointed or sharp-edged tools to detach the hose (1); they will damage the hose.  
    NOTESInstallation:  Replace the CLIC clamp (A). No screw clamp or spring bracket clamp should be used since the screw connection can become leaky.  
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1011-02A 
9 Check seals (5) for wear and damage    
10 Install in the reverse order    
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1011-02A Clamping pliers