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Home >> Mercedes Benz >> 2004 >> E500 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/Install Recirculated Air Flap Actuator - AR09.50-P-8843T >> Notes

Remove/Install Recirculated Air Flap Actuator - AR09.50-P-8843T: Notes

Engine 113.990 In Models 211.076 /276, 219.376 

Engine 113.991 In Models 215.374, 220.074 

Engine 113.992 In Model 230.474 Except Code (802) Model Year 2002 

Engine 113.995 In Model 230.472 

Fig 1: Identifying Recirculated Air Flap Actuator Components
G04840104
REMOVING Removing     
1 Remove compressor (6) Models 211.076 /276, 215.374, 220.474, 230.472 /474 AR09.50-P-4705SVK 
    Model 219.376 AR09.50-P-4705TZ
2 Remove coolant lines (2) from charge air cooler (4)    
3 Remove bolts (1, 3)    
4 Disconnect compressor (6) from charge air cooler (4) IMPORTANT Carefully pry off charge air cooler (4).  
5 Remove air recirculation flap actuator (M16/7)    
INSTALLING Install     
6 Attach air recirculation flap actuator (M16/7)   AR09.50-P-8843-01T 
    TORQUE SPECIFICATION Torx bolt for air recirculation flap actuator *BA09.50-P-1002-01B 
7 Close off opening on compressor (6)    
8 Clean sealing surfaces (arrow) on compressor (6) NOTES No dirt particles should be able to find their way into the compressor (6) while cleaning since these could destroy the compressor (6).  
9 Close off opening on charge air cooler (4)    
10 Clean sealing surface (5) on charge air cooler (4) NOTES No dirt particles must enter the charge air cooler (4) while cleaning because they can destroy the compressor (6).  
11 Apply sealant thinly NOTES No excess sealant should be allowed to find its way into the compressor (6) since this could destroy the compressor (6).  
    Sealant *BR00.45-Z-1013-01A 
12 Attach charge air cooler (4) to compressor (6) IMPORTANTInstallation:  Moisten sealing ring on air recirculation flap actuator (M16/7) with liquid lubricant.  
    TORQUE SPECIFICATION Bolt, compressor to charge air cooler *BA09.50-P-1001-01B 
    Lubricant *BR00.45-Z-1002-06A 
13 Attach coolant lines (2) to charge air cooler (4)    
14 Install compressor (6) Models 211.076 /276, 215.374, 220.474, 230.472 /474 AR09.50-P-4705SVK 
    Model 219.376 AR09.50-P-4705TZ
15 Teach in air recirculation flap actuator using STAR DIAGNOSIS    
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect up STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
TORQUE SPECIFICATION Supercharger

Number Designation Engine 113.990 Engine 113.991 Engines 113.992/ 995
BA09.50-P-1001-01B Bolt, supercharger to charge air cooler Nm 20 20 20
BA09.50-P-1002-01B Torx bolt for air recirculation flap actuator Nm 7 7 7
Commercially Available Tools

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00
Repair Materials

Number Designation Order number
BR00.45-Z-1013-01A Sealant A 003 989 98 20
BR00.45-Z-1002-06A Lubricant A 000 989 01 60
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