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Remove/install rear-end door - AR72.20-P-1901A

MODEL 463.220/221/222/224/225/227/228/230/231/232/233/240/243/244/245/246/247/249/270/271/320/321/322/323/324/325/327/328/330/331/332/333/336/340/341 

MODEL 463.241/248 except CODE (979) Special protection version 

MODEL 463.236/237/346 up to model year 2013/facelift 2012 

Fig 1: Identifying Rear-End Door Components
G07891193Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness And Return Spring Mounts
G07891194Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Left Edge Protection
G07891195Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Protective Tube For Wiring Harness
G07891196Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Door Retaining Hinge
G07891197Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Screw For Top Door Hinge
G07891198Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID) IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) TELE AID car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) TELE AID car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the TELE AID emergency call system Model 463.243/244/245/250/309/322/323/332/333,
Model 463.247/248/254/270 up to 1.4.07		 AH82.95-P-0001-01GA
DANGER Risk of explosion  caused by escaping oxyhydrogen gas. Risk of injury  caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn  injuries caused by short circuit. Risk of poisoning  caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards.
Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.
Only pour liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.		 AS54.10-Z-0001-01A
2 Disconnect battery ground line Except model 463.236 with code (979) special protection version. AR54.10-P-0003G
    MODEL 463.236 with CODE (979) Special protection version AR54.10-P-0003PM
NOTES Notes on battery All models AH54.10-P-0001-01A
3 Remove spare tire    
4 Remove luggage compartment cover (A) IMPORTANT Only with code (V53) Stowage box and luggage compartment cover and code (V57) Luggage compartment cover  
5 Remove side stowage box cover (B) IMPORTANT Only with code (V53) Stowage box and luggage compartment cover  
6 Loosen mount for stowage box (C) from rear pillar IMPORTANT For this purpose unscrew bolt (D).  
7 Remove left edge guard (4) from rear pillar    
8 Remove paneling from left rear pillar (E)    
9 Remove wiring harness bracket (1)    
10 Remove return spring mount (2)    
11 Remove wiring harness protective tube (5)    
12 Remove rear-end door lining Single-wing rear-end door with window AR72.20-P-6615G 
13 Disconnect electrical connectors from windshield wiper motor IMPORTANT Mark electrical lines before removal.
IMPORTANTInstallation:  Ensure that electrical lines are routed properly.		  
14 Disconnect electrical connectors from heated rear window IMPORTANT Mark electrical lines before removal.
IMPORTANTInstallation:  Ensure that electrical lines are routed properly.		  
15 Disconnect electrical connector from rear door CL motor (M14/7) IMPORTANT Mark electrical lines before removal.
IMPORTANTInstallation:  Ensure that electrical lines are routed properly.		  
16 Pull electric leads out of rear door    
17 Remove door retaining hinge (6) from body    
18 Remove bolts of top door hinge assembly (7) IMPORTANT Secure rear-end door against falling down.  
19 Unscrew bolts from lower door hinge and remove rear door IMPORTANT Secure rear-end door against falling down. Use aid of helper to remove door.  
20 Install in the reverse order    
21 Adjust rear-end door Model 463.220/221/222/224/225/227/228/230/231/232/233/237/240/241/243/244/245/246/247/249/270/271/320/321/322/323/324/325/327/328/330/331/332/333/336/340/341/346 Station wagon
Model 463.236/248 except code (979) Special protection version		 AR72.20-P-1032A 
    Model 463.236 with code (979) Special protection version with code (ZS6) Special protection version FB6, Two-wing rear-end door with window,
Model 463.236 with code (979) Special protection version with code (ZS7) Special protection version FB7, Two-wing rear-end door with window,		 AR72.20-P-1032PM
22 Deactivate service mode in Telematic Alarm Identification on Demand IMPORTANT Only on model 463.243/244/245/250/309/322/323/332/333 with code (ET2) TELE AID car telephone emergency call system, 463.247/248/254/270 up to 1.4.07 with code (ET2) TELE AID car telephone emergency call system AR82.95-P-0005-03GR
IMPORTANT Notes regarding the TELE AID emergency call system Model 463.243/244/245/250/309/322/323/332/333,
Model 463.247/248/254/270 up to 1.4.07		 AH82.95-P-0001-01GA
23 Read out fault memory and erase IMPORTANT After work is complete, faults stored in the fault memory must be processed and erased. The stored faults may be caused by removed cables during installation or test operations as well as by simulation.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory Except model 463.220/221/224/225/227/228/230/231/320/321/324/325/327/328/330/331 AD00.00-P-2000-04A
24 Perform basic programming Except model 463.220/221/224/225/227/228/230/231/232/233/240/241/320/321/324/325/327/328/330/331 AR00.19-P-0200P
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