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Home >> Mercedes Benz >> 2003 >> G500 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install expansion reservoir - AR20.30-P-4950GR

Remove/install expansion reservoir - AR20.30-P-4950GR

ENGINES 112.945 in MODEL 463.244/245/250 

ENGINES 113.962 in MODEL 463.247/248/249/254 

ENGINES 628.962 in MODELS 463.309/332/333 

ENGINES 113.982 in MODEL 463.243/246 

ENGINES 113.993 in MODEL 463.270/271 

ENGINES 273.963 in MODEL 463.202/222/236/237 

Shown on model 463.248 

Fig 1: Identifying Expansion Reservoir Remove/Install Components (1 Of 2)
G07712708Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Expansion Reservoir Remove/Install Components (2 Of 2)
G07712709Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
1 Drain coolant On models 463.244/245/250 with engine 112.945, Model 463.247/248/249/254 with engine 113.962, Model 463.243/246 with engine 113.982. AR20.00-P-1142HA 
    On model 463 with engine 113.993, 273.963 AR20.00-P-1142GX 
REFER TO MAINTENANCE   On model 463.309/332/333 with engine 628.962. AP20.00-P-2080G
NOTES Notes on coolant All engines AH20.00-N-2080-01A
2 Remove bleed hose (1) from coolant expansion reservoir (4) IMPORTANT Three bleed hoses on engine 628.962 and engine 113.993.  
3 Detach coolant hose (2)    
4 Remove bolt (3)    
5 Lift coolant expansion reservoir (4) upwards out of rubber mounts (5)    
6 Disconnect electrical connector (6) of fill level sensor    
7 Remove coolant expansion reservoir (4)    
8 Install in the reverse order    
9 Fill cooling system On models 463.244/245/250 with engine 112.945, Model 463.247/248/249/254 with engine 113.962, MODELS 463.243/246 with ENGINE 113.982. AR20.00-P-1142HA 
    On model 463 with engine 113.993, 273.963 AR20.00-P-1142GX 
REFER TO MAINTENANCE Replace coolant On model 463.309/332/333 with engine 628.962. AP20.00-P-2080G
10 Inspecting cooling system for leaks On models 463.244/245/250 with engine 112.945, Model 463.247/248/249/254 with engine 113.962, MODELS 463.243/246 with ENGINE 113.982. AR20.00-P-1010HA 
    Model 463 with engine 273.963 AR20.00-P-1010GZC 
    On models 463.270/271 with engine 113.993. AR20.00-P-1010RVK 
REFER TO MAINTENANCE Cooling and heating system - Check condition of radiator, lines and hoses On model 463.309/332/333 with engine 628.962. AP20.00-P-2050G