Replace complete rear end - AR64.20-P-1020Q
WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 209.3
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. | AS00.00-Z-0017-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. |
AS00.00-Z-0007-01A | |
| General information on body repair | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| General information on MB materials | All models | AH98.00-P-9409-03A | |
| 1 | Remove detachable body components in area to be repaired | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarpaulin (fireproof) | |
| 3 | Detach rear end | AR64.20-P-1020-01Q | |
Spherical milling cutter, dia.12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot-weld loosening tool Abrasive disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Prepare rear end for installation | AR64.20-P-1020-02Q | |
| Round wire brush, braided, dia. 70 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install rear end | AR64.20-P-1020-03Q | |
Electrode miller Clamping pliers Spot welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com |
Figure | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| Sealant | *BR00.45-Z-1003-01A | ||
| 6 | Adjust gaps on hoods, doors and covers | ||
| Trunk lid to top of rear fender Trunk lid to taillamp Rear fender to taillamp Trunk lid cover to taillamp |
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| Figure | |||
| 7 | Clean areas repaired and prime with primer / filler | ||
| 8 | Seam sealing following repair | AR97.10-P-4000Q | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 9 | Paint repair areas and adjacent surfaces | ||
| 10 | Cavity preservation following repair work | ||
| Notes on cavity preservation | Model 209 | AH97.20-P-0001-01B | |
| 11 | Install all removed parts |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 209.3 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01G | Gap dimension | Trunk lid to top of rear fender | Dimension "G" | mm | 3.5 (±0.5) |
| Trunk lid to taillamp | Dimension "H" | mm | 3.5 (±0.5) | ||
| Trunk lid to bumper | Dimension "I" | mm | 5 (-1) | ||
| Rear fender to taillamp | Dimension "J" | mm | 2 (±0.5) | ||
| Trunk lid cover to taillamp | Dimension "K" | mm | - | ||
| Fig., see | AR60.00-P-0700-01Q | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |