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Home >> Mercedes Benz >> 2003 >> CLK55 >> Repair and Diagnosis >> External Pages >> Different car >> Section 331 (Rear Wall & Rear End -- CLK350 Coupe (209.356)) >> Testing & Repair >> Install/weld in rear end - AR64.20-P-1020-03Q

Install/weld in rear end - AR64.20-P-1020-03Q

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TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 209.3
BE60.00-P-1003-01G Gap dimension Trunk lid to top of rear fender Dimension "G" mm 3.5 (±0.5)
Trunk lid to taillamp Dimension "H" mm 3.5 (±0.5)
Trunk lid to bumper Dimension "I" mm 5 (-1)
Rear fender to taillamp Dimension "J" mm 2 (±0.5)
Trunk lid cover to taillamp Dimension "K" mm -
  Fig., see AR60.00-P-0700-01Q
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07718708Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Install rear end, taillamps, rubber seal and striker eye.
  2. Check gaps and adjust between trunk lid and upper rear fender trunk lid and taillamp rear fender and taillamp trunk lid cover and taillamp

    IMPORTANT Use feeler gauge!

    Fig 2: Identifying Rear End Gaps
    G07109427Courtesy of MERCEDES-BENZ USA
    Fig 3: Identifying Vehicle Rear End Spot Welding Areas (A To H)
    G07109428Courtesy of MERCEDES-BENZ USA
  3. Weld in rear end with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A to H).
    Fig 4: Identifying Vehicle Rear End Spot Welding Areas (I To P)
    G07109429Courtesy of MERCEDES-BENZ USA
  4. Weld in rear end with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas I to P).