Replace left firewall half - AR62.25-P-1110CW
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204, 207.3
Shown on model 204.0
MODIFICATION NOTES
| 15.12.08 | "Special tool for preequipment for fitting work" added | Operation step 13 |
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in repair area. | ||
| 3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
| 4 | Equip straightening bench with module members, cross members and straightening tool set. | Straightening tool set C-class (Celette) gotis://K_60-65_02.0 Straightening tool set C-class (Car Bench) gotis://K_60-65_03.0 |
|
| 5 | Lift vehicle with two-post lifting platform | Two-column lift 2.5 - -3.5 t electromechanical gotis://H_00.1_01.1 | |
| 6 | Set vehicle onto straightening bench | ||
| 7 | Fasten vehicle to straightening bench | ||
| 8 | Perform coarse cut on wheel well | Remove front wheel well |
AR62.20-P-1200CW |
| Replace upper front longitudinal member | AR62.20-P-1286CW | ||
| 9 | Remove A-pillar completely | Model 204.0/2 | AR63.20-P-1100CW |
| Model 204.9 | AR63.20-P-1100WX | ||
| Model 204.3, 207.3 | AR63.20-P-1100EC | ||
| 10 | Remove firewall half (4) | AR62.25-P-1110-01CW | |
| Weld-spot milling machine gotis://K_58.1_02.0 Body jig saw gotis://K_58.1_01.0 Hot-air gun gotis://K_60-65_11.0 Round wire brush gotis://K_58.3_06.0 Wet and dry vacuum cleaner gotis://P_00.12_06.0 Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 11 | Prepare fire wall half (4) for installation | AR62.25-P-1110-02CW | |
| Body jig saw gotis://K_58.1_01.0 Round wire brush gotis://K_58.3_06.0 Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 12 | Set up side portal frame with welding device or straightening tool | ||
Model 204 |
Fig 3 | ||
Model 207.3 Straightening tool set C-class (Celette) gotis://K_60-65_02.0 Straightening tool set C-class (Car Bench) gotis://K_60-65_03.0 |
Fig 4 | ||
| 13 | Install firewall half (4) | AR62.25-P-1110-05CW | |
| Fig 3 | |||
| Figure | |||
Model 204 |
Figure | ||
Model 207.3 Straightening tool set C-class (Celette) gotis://K_60-65_02.0 Straightening tool set C-class (Car Bench) gotis://K_60-65_03.0 Model 204, 207.3 Hand riveting tool (for blind pop rivets) gotis://K_68-80_06.0 Multifunction device (spot welding) gotis://K_60-65_15.0 Inert gas welder gotis://K_60-65_17.0 Vice grip pliers (standard) gotis://K_58.3_04.2 Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0 |
Fig 4 | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4X14 | *BR00.45-Z-1001-13A | ||
| Blind rivet 6.5X12.5 | *BR00.45-Z-1012-13A | ||
| 14 | Install A-pillar completely | Model 204.0/2 | AR63.20-P-1100CW |
| Model 204.9 | AR63.20-P-1100WX | ||
| Model 204.3, 207.3 | AR63.20-P-1100EC | ||
| 15 | Install complete wheel well | AR62.20-P-1200CW | |
| 16 | Install upper front longitudinal member | AR62.20-P-1286CW | |
| 17 | Unfasten vehicle from straightening bench | ||
| 18 | Lift vehicle with two-post lifting platform | Two-column lift 2.5 - -3.5 t electromechanical gotis://H_00.1_01.1 | |
| 19 | Remove straightening bench. | ||
| 20 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
| 21 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 22 | Prime repair area with primer filler | http://portal.aftersales.i.daimler.com |
|
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 23 | Carry out seam sealing after repairs | Model 204 |
AR97.10-P-4000CW |
| Model 207.3 | AR97.10-P-4000EC | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 24 | Paint repair area adjacent surfaces | http://portal.aftersales.i.daimler.com |
|
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 25 | Apply additional cavity preservation | Model 204 | AR97.20-P-1500CW |
| Model 207.3 | AR97.20-P-1500EC | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity sealant, solvent-free (1 l container) | *BR00.45-Z-1003-05A | ||
| 26 | Remove welding protection blankets | ||
| 27 | Install all removed detachable parts |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 12.5 | A 004 990 16 97 |