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Home >> Mercedes Benz >> 2003 >> CLK320 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 343 (Front End & Fire Wall -- CLK350 Coupe (209.356)) >> Testing & Repair >> Install bottom section of firewall - AR62.25-P-1100-03P

Install bottom section of firewall - AR62.25-P-1100-03P

WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1001-13A Blind rivet 6.4 14 A 003 990 35 97
  1. Apply MB body sealant to firewall (area F).

    Shown on model 203.0 

    Fig 1: Identifying MB Body Sealant Application Area On Firewall
    G07718558Courtesy of MERCEDES-BENZ USA
  2. Install firewall and wheelhouse.
  3. Fasten wheelhouse to straightening tool.
  4. Fit firewall to wheelhouse and body and fasten with clamps.
  5. Position spot welding flange bent open on new part.

    Shown on model 203.0 

    Fig 2: Fitting Firewall To Wheelhouse And Body
    G07718559Courtesy of MERCEDES-BENZ USA
    Fig 3: Locating Drill Holes & Welding Areas
    G07718560Courtesy of MERCEDES-BENZ USA

    Shown on model 203.0 

  6. Drill dia. 6.5 mm rivet hole (area G).
  7. Deburr rivet hole from bottom (area G).
  8. Rivet bottom firewall with Polygrip flat head rivets, dia. 6.4 x 14 mm (area G).
  9. Weld in bottom section of firewall with SHIELDED GAS PLUG WELD (areas B, C and D).
  10. Weld in bottom section of fire wall with SHIELDED GAS PLUG WELD (areas A and H).

    Shown on model 203.0 

    Fig 4: Identifying Bottom Section Of Fire Wall Welding Areas (A & H)
    G07718561Courtesy of MERCEDES-BENZ USA