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Remove/install |
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Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
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Notes on self-locking nuts and bolts |
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AH00.00-N-0001-01A |
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While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected |
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| 1 |
Raise vehicle with lifting platform |
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| 2 |
Remove rear wheel |
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Remove and install wheels |
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AP40.10-P-4050Z |
| 3 |
Remove exhaust system as of flange connection |
Engine 275 |
AR49.10-P-7280M |
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Engines 113, 137 see: ↓
Remove complete exhaust system: |
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Engine 113 |
AR49.10-P-7000AA |
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Engine 137 |
AR49.10-P-7000L |
| 4.1 |
Detach rear axle shafts (3) from rear axle differential (1) |
Vehicles with screwed rear axle shafts
Bring rear axle shaft (3) into approximately horizontal position and push together.
Remove rear axle shaft (3) diagonally downwards from connecting flange on rear axle differential (1) and secure to prevent it from falling.
Lightly oil bolts at thread and bolt head contact surface. |
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*BA35.30-P-1002-01A |
| 4.2 |
Remove rear axle shafts (3) |
Vehicles with plug-in rear axle shafts |
AR35.30-P-0620IM |
| 5 |
Mark propeller shaft (2) |
Apply color marking indicating position of propeller shaft relative to rear axle center assembly (1) to ensure that components are fitted at correct ex factory installation positions on reinstallation, otherwise vibration may occur along the drive train. |
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| 6 |
Detach propeller shaft (2) from rear axle center assembly (1) |
The flexible coupling remains on the propeller shaft (2).
Tie the propeller shaft (2) to one side and secure to prevent it from falling. |
AR41.10-P-0050-04I |
| 7 |
Detach fitting sleeves of flexible coupling on flange of rear axle center assembly (1) |
If the fitted sleeves are jammed: ↓ |
AR41.10-P-0050-09I |
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Prepare drift for loosening fitted sleeves in flexible couplings. |
WF58.50-P-4110-01A |
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*BA41.10-P-1002-01A |
| 8 |
Support rear axle center assembly (1) with 
assembly attachment |
Assembly attachment |
*240589006200 |
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Assembly attachment |
*140589016200 |
| 9 |
Detach extension bracket (5) from rear axle carrier (4) by removing bolts (6) |
The rear axle center assembly (1) can only be removed/installed when the extension bracket (5) is mounted. |
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*BA35.10-P-1001-02A |
| 10 |
Detach screw connection (8) of front center assembly mount (7) |
Model 215 and 220 except models 215.374/ 376/ 379, 220.074/ 174/ 176/ 179 |
*BA35.10-P-1002-04A |
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Models 215.374/ 376/ 379, 220.074/ 174/ 176/ 179 |
*BA35.10-P-1003-04A |
| 11 |
Lower and remove rear axle center assembly (1) |
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| 12.1 |
Detach extension bracket (5) from rear axle center assembly (1) |
If necessary |
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*BA35.10-P-1002-02A |
| 13 |
Replace breather (9) of rear axle center assembly(1) |
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*BA35.31-P-1005-02A |
| 14 |
Install in the reverse order |
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| 15 |
Check oil level in rear axle center assembly (1) and correct if necessary |
Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy. |
AR35.31-P-0520-03I |
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Cleaning spray, Loctite 7063 (150ml) |
*BR00.45-Z-1046-04A |
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Sealant, Omnifit 100H (50 g) |
*BR00.45-Z-1061-01A |
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Oil filler screw for rear axle differential |
*BA35.31-P-1002-02A |
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Oil filler/drain screw on rear axle differential modified |
Phased in as of 19.01.04 |
BT35.31-P-0015-01A |