LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> SLK230 Automatic >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components -- 170 Chassis >> Testing & Repair >> Adjust engine hood - AR88.40-P-3020G

Adjust engine hood - AR88.40-P-3020G

MODEL 170 

Fig 1: Identifying Engine Hood Adjustment Components
G04744557
  Adjustment in longitudinal and vertical directions     
1 Open engine hood (1)   AR88.40-P-1000G 
2 Adjust bolts (4) on engine hood hinge (5) and engine hood (1) IMPORTANT For slight longitudinal and height adjustment
For larger range of adjustment, see step 4 - 10
 
3 Tighten bolts (4) TORQUE SPECIFICATION *BA88.40-P-1001-01A 
4 Position engine hood upright (1)   AR88.40-P-1000G 
5 Remove gas-operated strut (1) from top of engine hood (2) and lay down in engine compartment    
6 Close engine hood (1)   AR88.40-P-1000G 
7 Remove fender liner in front fender   AR88.10-P-1300G 
8 Loosen bolts (6) from engine hood hinge (5) in front fender    
9 Adjust the engine hood (1) so that the leading edges of the front fenders are flush with the engine hood and the top edges are in alignment IMPORTANT If a larger range of adjustment is needed, loosen engine hood catch upper section, adjust and tighten  
    TORQUE SPECIFICATION *BA88.40-P-1004-01A 
10 Tighten bolts (6) on engine hood hinge (5) TORQUE SPECIFICATION *BA88.40-P-1005-01A 
11 Adjust the height of the stop buffer (4) so that the top edges of the front fenders and engine hood (1) are flush IMPORTANT If required, shim engine hood catch upper section; if necessary ↓
position radiator crossmember (10) higher/lower on strut (10)
 
12 Install gas-operated strut    
  Adjustment in transverse direction     
13 Loosen bolts (2) on engine hood catch upper section (3)    
14 Adjust left and right gaps SPECIAL TOOL Figure
    Gap dimensions at hoods, doors and covers AR60.00-P-0700-01G
15 Align engine hood catch upper section (3) centrally with lower section of engine hood catch in longitudinal and transverse directions and retighten TORQUE SPECIFICATION *BA88.40-P-1004-01A 
16 Install fender liner in front fender   AR88.10-P-1300G 
17 Check safety hook for proper function IMPORTANT For this purpose, close engine hood, unlock and check arrest on radiator crossmember.  
18 Close engine hood (1)   AR88.40-P-1000G 
19 Check engine hood catch and safety hook for proper function    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 170
BE60.00-P-1001-01A Gap dimension Engine hood to fender Dimension "A" mm 4.0 (± 0.5)
Engine hood to headlamp Dimension "R" mm 6.0 (+1/-0.5)
Engine hood to radiator grille Dimension "O" mm 7.0 (+1/-0.5)
Radiator grill to headlamp Dimension "N" mm 5.0 (+1/-0.5)
Fig., see AR60.00-P-0700-01G
TORQUE SPECIFICATION ENGINE HOOD

Number Designation Model 170
BA88.40-P-1001-01A Bolt on engine hood Nm 10
BA88.40-P-1004-01A Bolt on engine hood catch upper section Nm 8
BA88.40-P-1005-01A Bolt for hood hinge Nm 10
Fig 2: Identifying Feeler Gage (129 589 03 21 00)
G04744558