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Retrofitting AMG muffler system - AZ49.10-P-0001A

ENGINE 104, 111, 112, 113.940, 119 in MODEL 210.0 except CODE (550) Trailer coupling 

Fig 1: Identifying Retrofitting Amg Muffler System
G04635606
REMOVING Removing     
1 Remove rear exhaust system (center and rear mufflers)    
REFER TO TESTING & REPAIR   Engine 104 AR49.10-P-7000B 
REFER TO TESTING & REPAIR   Engine 112 AR49.10-P-7000A 
REFER TO TESTING & REPAIR   Engine 113.940 AR49.10-P-7000A 
REFER TO TESTING & REPAIR   Engine 119
IMPORTANT If there is a separation point between the center and rear mufflers, this must be heated if the plug joint is stuck.
NOTES For safety reasons, install a heat shield between the frame floor and the exhaust pipes before heating the pipes on the vehicle.
AR49.10-P-7000EA 
2 Check suspension parts for re-usability IMPORTANT Replace parts if necessary.  
3 Cut through exhaust pipe of standard system between center muffler and rear muffler IMPORTANT Measure and mark from the end of the pipe bend and cut at the cutting line shown (arrow).
Single-pipe system
Dimension A: 125 mm (4-cylinder)
Dimension A: 110 mm (6/8-cylinder)
Twin-pipe system
Dimension B: 65 mm
Dimension C: 100 mm
 
INSTALLING Installing     
4 On certain vehicle model designations, the pipe cross section must be corrected by using a reducing bush. IMPORTANT Push the reducing bush into the incoming pipe as far as the stop so that the slots in the bush and the pipe do not coincide.  
5 If the rear muffler is used with AMG tailpipes, a cut must be made in the standard MB rear apron (arrow)   AZ49.10-P-0001-01A 
6 Install bolt-on bracket (for rear muffler suspension rings) in the right-hand mounting bore IMPORTANT On vehicles with 4-cylinder engine.  
7 Replace left and right rear suspension rings NOTES Use AMG suspension rings (different Shore hardness).  
8 Install rear exhaust system (center and rear mufflers)    
    Engine 104 AR49.10-P-7000B 
REFER TO TESTING & REPAIR   Engine 112 AR49.10-P-7000A 
REFER TO TESTING & REPAIR   Engine 113.940 AR49.10-P-7000A 
REFER TO TESTING & REPAIR   Engine 119
NOTES Clamping length between center muffler and rear muffler system: 50-60 mm.
AR49.10-P-7000EA 
9 Align and bolt on exhaust system IMPORTANT The rear muffler suspension points must be aligned accordingly (arrow) if the tolerance position is unsatisfactory.
NOTES Ensure that the tailpipes run parallel and at a distance of min. 15 mm from the rear apron.
 
Parts ordering notes

Part no. Designation Quantity
B6 603 0840 AMG rear muffler (engine 111) 1
B6 603 0842 AMG rear muffler (engines 104, 112.911, 119) 1
B6 603 0843 AMG rear muffler (engines 112.921, 112.941, 113) 1
H WA210 492 01 44 Rear muffler suspension ring (included with kit) 2