LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> E430 Base >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Electrical System - Testing & Repair - 210 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730F

Remove/install lamp unit - AR82.10-P-4730F

MODEL 210.0 /2 as of 1.6.99 

Fig 1: Identifying Lamp Unit Components
G04634857Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by touching parts which conduct high voltages Do not come into contact with parts that are under high voltage. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire hazard  through highly flammable material in the area of damaged xenon bulbs.
Risk of injury  through UV light, hot components on xenon headlamps and glass splinters when xenon bulbs burst.
Risk of poisoning  through inhalation of mercury vapor and swallowing of or skin contact with toxic salts and mercury compounds.
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off complete lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the workplace is sufficiently ventilated. AS82.10-Z-0001-01A
1 Open engine hood    
2 Remove front bumper   AR88.20-P-2000FA
3.1 Remove headlamp cleaning system (4) on lamp unit (E1 or E2) With headlamp cleaning system (code 600a)
IMPORTANTInstallation:  Insert headlamp cleaning system at the same time at the front and rear (arrows) on the lamp unit and then fasten in place using screw (5)
 
4 Remove bolts (1)    
5 Unscrew collar nut (2)    
6 Pull lamp unit (E1 or E2) carefully forward    
7 Detach electrical connections (3) from lamp unit (E1 or E2)    
8 Install in the reverse order    
9 Check headlamp adjustment and if necessary correct    
REFER TO MAINTENANCE     AP82.10-P-8260A
10 Perform functional check of headlamp cleaning system