Retrofit xenon headlamps - AN82.10-P-0001FB
MODEL 210.### 1# as of 1.7.99
Illustrated on model 210 sedan
| Removal | |||
| Risk of death
caused by high voltage levels present at xenon headlamps. Risk of explosion/risk of fire due to highly flammable materials in the area of damaged xenon bulbs Risk of injury from UV light, hot components at xenon headlamps and glass splinters when xenon bulbs crack Risk of poisoning from inhaling mercury vapors and from swallowing/skin contact with poisonous salts and mercury compounds |
Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure the work area is adequately ventilated. | AS82.10-Z-0001-01A | |
| Retrofit xenon headlamps | Model 210 as of 1.7.99 | AH82.10-P-1003-01F | |
| 1 | Disconnect ground line of battery | ||
| AR54.10-P-0003A | |||
| 2.1 | Fold forward rear seat cushions | ||
| 2.2 | Remove rear seat cushion | ||
| Remove/install rear seat and rear seat backrest | AR91.12-P-1700F | ||
| 3 | Remove lower paneling from left A-pillar | ||
| 4 | Remove lower paneling from left and right B-pillars | ||
| 5 | Remove left front carpeting | ||
| 6 | Remove door sill moldings from left and right front and rear door | ||
| 7 | Open left and right cable duct cover | ||
| 8 | Remove left footrest | ||
| 9 | Remove light module | ||
| AR54.25-P-3260A | |||
| 10.1 | Unfasten windshield washer fluid reservoir and place to one side | ||
| 11 | Remove headlamp | ||
| AR82.10-P-4730EB | |||
| 12 | Remove air filter housing | ||
| 13 | Slacken coolant expansion reservoir and place to the side | ||
| 14 | Remove plastic protective grille in front of condenser | ||
| 15 | Remove engine compartment paneling at bottom or soundproofing | ||
| Install | |||
| 16 | Install headlamp range adjustment wiring harness | AN82.10-P-0002-03FB | |
| 17 | Retrofit headlamp cleaning system | Refer to installation manual. |
AN82.15-P-0001FF |
| 18 | Retrofit headlamp range adjustment rear axle sensor | AN82.10-P-0003-01FF | |
| 19 | Retrofit headlamp range adjustment front axle sensor | AN82.10-P-1000-01FF | |
| 20 | Install in the reverse order | ||
| 21 | Carry out function check | ||
| 22 | Drive vehicle a short distance | Do not switch on light, risk of being dazzled! |
|
| 23 | Check headlamp adjustment | Do not switch on light, risk of being dazzled! |
|
| AP82.10-P-8260A | |||
| 24 | Set zero position of headlamps using HHT | refer to Diagnosis Manual, Body | |
| 25 | When modifying the package, subsequently enter code or designation of corresponding special equipment on vehicle data card and FDOK |
Parts ordering notes
| Part no. | Designation | Quantity |
|---|---|---|
| B6 680 99 31 | Xenon headlamps package contents (left hand drive) | 1 |
| Commercially available | Brown line 1.5 mm2 | 2 M |