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Home >> Mercedes Benz >> 2002 >> CLK430 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- 208 Chassis >> Testing & Repair >> Remove/install soft top - AR77.30-P-1002KA

Remove/install soft top - AR77.30-P-1002KA

MODEL 208.435 /444 /445 /447 /448 /465 /470 

Fig 1: Identifying Soft Top Remove/Install Components
G04729522
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury. Moving parts can pinch, crush or  , in extreme cases even sever  extremities. No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning  caused by swallowing hydraulic fluid. Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
DANGER Injury hazard  from roll bar extending Extend roll bar before working in the roll bar area AS91.00-Z-0003-01KA
1 Remove side paneling in left and right rear   AR68.30-P-4780KA
2 Close soft top IMPORTANT Leave soft top bow and soft top compartment cover in upright position  
3 Unscrew mounting screws (1) from main bearing IMPORTANT To facilitate assembly mark position of main bearing on bearing plates  
    TORQUE SPECIFICATION *BA77.30-P-1001-01A 
4 Expose hydraulic lines IMPORTANT For this purpose loosen heated rear window (W13), unhook cable (2) from main bearing  
5 Disconnect soft top open/close switch group connector (S84/13x1) and soft top bow down/up limit switch connector (S84/15x1)    
6 Lift soft top until hydraulic cylinder are accessible    
7 Remove hydraulic cylinders from soft top bow and soft top frame from main bearing NOTES Lay hydraulic cylinders down to side with lines connected
IMPORTANT see ↓		  
    Remove/install hydraulic cylinder for soft top bow AR77.37-P-4190KA 
    Remove/install hydraulic cylinder for soft top frame AR77.37-P-4171KA 
8 Remove soft top.    
9 Install in the reverse order NOTES Check adjustment of soft top, correct if necessary Refer to:↓  
    Gaps dimensions at hoods, doors and covers AR60.00-P-0700-01KA
    *BE60.00-P-1007-01A   
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 208.4
BE60.00-P-1007-01A Gap dimension Soft top to windshield frame Dimension "S" mm 12 (±2.0)
Soft top to soft top compartment cover Dimension "W" mm 5 (±3.0)
Fig., see   AR60.00-P-0700-01KA
TORQUE SPECIFICATION SOFT TOP

Number Designation Model 208.4
BA77.30-P-1001-01A Bolt, soft top main bearing to body bearing plate Nm 20
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