Replace tires - AR40.10-P-1030A

MODELS 124, 129, 140, 163, 164, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 230 

MODELS 220 except CODE (Z07) Top protection with Pax emergency running system wheel 

MODELS 240 except with CSR emergency running system wheel 

MODELS 414 

Fig 1: Identifying Tires Replacement Components (1 Of 2)

Fig 2: Identifying Tires Replacement Components (2 Of 2)

	Disassemble
	Information on tires / rims		AH40.10-P-9411-01A
1	Remove wheel.
	Remove/install wheels, rotate if necessary	Model 163	AP40.10-P-4050GH
		Model 171	>AP40.10-P-4050V
		Model 124, 129, 140, 164, 168, 170, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414	AP40.10-P-4050Z
2.1	Detach jammed balance weight (43a) with assembly tool		Fig 4
2.2	Remove bonded balance weight (43a) with removal tool	Do not use hard, pointed or sharp-edged tools in order to avoid damaging the surface of the disk wheel.
			Fig 3
		Loctite 7200	*BR00.45-Z-1038-04A
3	Unscrew valve element from valve (43g)
4.1	Draining TIREFIT sealant out of tires	After using TIREFIT tire sealant Model 163, 164, 168, 170, 171, 203, 209, 211, 230, 240,414	AR40.10-P-1080A
5	Position the press-off blade of the tire mounting device on the tire bead flank	Do not position press-off blade on the tire flank otherwise the carcass will be damaged. On vehicles with tire pressure monitor code 475 do not position the press-off blade on the inside or outside of the tire in the area of the valve (43g) otherwise the TPM wheel sensor (A69/1 to A69/5) will be damaged. Position the blade on the bead flank opposite the valve (43g).
6	Press the inner and outer tire sidewall over the safety humps in the drop center of the disk wheel
7	Fasten disk wheel on tire mounting device
8	Coat soapy water on the disk wheel flange and on the tire beads
9	Position disk wheel on the tire mounting device	Position the disk wheel so that the valve (43g) is 10 cm behind the assembly head, viewed in the direction of rotation (arrow) of the disk wheel.
10	Align assembly head at a small distance (X, Y) to the disk wheel
11	Using the assembly lever, pry the tire beads over the assembly lug and detach the tire from the disk wheel	On vehicles with tire pressure monitor code 475 no forces shall act on the TPM wheel sensor (A69/1 to A69/5) otherwise it will be damaged. A spare wheel with a collapsible tire is only available as an assembly. The spare wheel with collapsible tire can only be replaced complete. In the event of damage, detach collapsible tire and dispose of separately from the disk wheel.
	Check
12	Check condition of disk wheel		AR40.10-P-1010-01A
13.1	Check TPM wheel sensor (A69/1 to A69/5), valve body (3) and hump seal (3s, Beru system only to 08/2004) for damage in the installed condition	With tire pressure monitor, code 475
		Do not remove TPM wheel sensor (A69/1 to A69/5). Do not retighten bolt (3a, Beru system only) and union nut (2) otherwise the TPM wheel sensor (A69/1 to A69/5) t. Replace all components if the bolt (3a) or union nut (2) of the TPM wheel sensor (A69/1 to A69/5) are visibly loose. Replace TPM wheel sensor (A69/1 to A69/5) in the event of visible damage or use of TIREFIT tire sealant (Beru system only): ↓ Remove/install wheel sensor:
		Beru system	AR40.15-P-0080A
		Siemens system	AR40.15-P-0080AS
		In the process observe tightening torques for different gasket versions, see: ↓
		Valve body gasket modified.	BT40.15-P-0080-01A
13.2	Install new valve (43g).	Without tire pressure monitor
	Clean
14.1	Clean TPM wheel sensor (A69/1 to A69/5)	With tire pressure monitor, code 475 Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvents or cleaners otherwise the TPM wheel sensor (A69/1 to A69/5) will be damaged.
	Assemble
15	Coat soapy water on the disk wheel flanges and tire beads of the new tire
16	Position disk wheel on the tire mounting device	Position the disk wheel so that the valve (43g) is approximately 180° opposite the mounting head.
17	Put new tire at an angle on the disk wheel and align the mounting head at a small distance (X, Y) to the disk wheel	Observe running direction on unidirectional tires. On vehicles with mixed tires observe the correct assignment of the tire to disk wheel.
18	Use the tire mounting device to pull the tire over the hump on the disk wheel	With tire pressure monitor code 475: No forces shall act on the TPM wheel sensor (A69/1 to A69/5) otherwise it will be damaged. Load the tire beads as little as possible.
19	Align the match points of the tire and disk wheel relative to one another
20	Remove disc wheel with tire from tire mounting device
21	Unscrew valve element from valve (43g)
22	Fill the tire	Inflation pressure max. 3 bar. The tire beads must slide evenly over the safety humps of the disk wheel, otherwise coat soapy water on the tire beads again.
23	Turn valve element into valve (43g)
24	Adjust tire inflation pressure to correct pressure.	See tire pressure label in the vehicle's fuel filler flap.
25	Balance wheel	All except model 164	AR40.10-P-1040A
		Model 164	AR40.10-P-1040GZ
26	Mount wheel
	Remove/install wheels, rotate if necessary	Model 163	AP40.10-P-4050GH
		Model 171	AP40.10-P-4050V
		Model 124, 129, 140, 164, 168, 170, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414	AP40.10-P-4050Z
27.1	Activate tire pressure monitor	With tire pressure monitor, code 475
		Model 211	AR54.30-P-1000-02RAT
		Model 215, 220	AR54.30-P-1000-02RAM
		Model 230	AR54.30-P-1000-02RAR
		Model 240	AR54.30-P-1000-02RAH
	Tire pressure monitor (TPM), activation	Model 210	GF40.15-P-0001-02A

Fig 3: Identifying Removal Tool (129 589 00 59 00)

Fig 4: Identifying Assembly Tool (124 589 17 63 00)