Remove/install module housing - AR54.20-P-2360P

MODEL 203 

Illustrated on model 203.0 

Fig 1: Identifying Module Housing Remove/Install Components - Illustrated On Model 203.0

Fig 2: Identifying Cover

Fig 3: Identifying Foam Damper

Fig 4: Identifying Brake Pedal Covers And Stop Lamp Switch

Fig 5: Identifying Foot-Operated Parking Brake Cover

Fig 6: Identifying Parking Brake Indicator Switch

Fig 7: Identifying Bearing Bracket Cover

Fig 8: Identifying Plug Connections

Fig 9: Identifying Clutch, Lateral Acceleration, Sensor And Yawrate sensor

	Remove/install
	Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
1	Disconnect battery ground cable		AR54.10-P-0003P
	Notes on battery	All models	AH54.10-P-0001-01A
2.1	Remove CDI control unit (N3/9)	Engine 611	AR07.08-P-7008P
2.2	Remove ME-SFI control unit (N3/10)	Engine 111, 112	AR07.08-P-7008P
3	Remove front SAM control unit with fuse and relay module (N10/1)		AR54.21-P-1260P
4	Remove cover below instrument panel (left)		AR68.10-P-1500P
5	Remove bottom section of dashboard on driver's side		AR68.10-P-1505P
6	Remove accelerator pedal		AR30.12-P-1321P
7	Remove left front floor covering		AR68.20-P-2050P
8	Detach electrical cables to accelerator pedal from vehicle floor
9	Pull back cables to accelerator pedal to module box (9)
10	Remove foam damper (6)	Note and mark installed position.
11	Remove stop lamp switch (S9/1)	Unlock and twist counterclockwise.	AR42.10-P-0040P
12	Remove brake pedal cover (3)
13	Remove foot-operated parking brake cover (4)
14	Unplug connectors from parking brake switch (S12)
15	Remove bearing bracket cover (5)
16	Unclip and remove left rear inside door sill molding
17	Remove side upholstery of left rear seat backrest		AR91.12-P-1710P
18.1	Remove coverings in trunk	Model 203.0 Side paneling on driver's side only.	AR68.30-P-4600P
18.2	Remove rear passenger compartment side trim panel	Model 203.2 Only driver side.	AR68.30-P-4780PA
18.3	Remove coverings in trunk	Model 203.7 Side paneling on driver's side only.	AR68.30-P-4600PB
19	Remove cargo area floor cover.	Model 203.2	AR68.20-P-4810PB
20	Disconnect connectors (8)
21	Detach cables to lateral acceleration sensor (B24/2) and ESP yaw rate sensor (N64) from vehicle floor
22	Pull back cables to lateral acceleration sensor (B24/2) and ESP yaw rate sensor (N64) to module box (9)
23	Unplug electrical connectors in left front inner door sill	Note and mark installed position.
24	Unplug electrical connectors in left rear inner door sill	Note and mark installed position.
25	Detach cables from vehicle floor
26	Pull back cables to module box (9)
27	Disconnect plug connectors (7) for pneumatic headlamp range adjustment in left front inner door sill	Note and mark installed position.
28	Detach pneumatic lines from vehicle floor
29	Pull back pneumatic lines to module box (9)
30	Remove detachable cable ducts from module box (9)	Note and mark installed position.
31	Unscrew nut from ground (left front inner door sill) (W28/1)
32	Remove electrical cables
33	Pull back remaining cable harnesses to module box (9)
34	Unscrew bolts (2) and remove module box (9)	Installation:  Check gasket, replace if damaged.
35	Install in the reverse order
36	Render electrical system operational	See: ↓ Perform basic programming.	AR00.19-P-0200P