Remove/install washer fluid reservoir of windshield washer system - AR82.35-P-6000P
MODEL 203
Shown on model 203.2 with code (600) Headlamp cleaning system and with code (875) Heated windshield washer system
Fig 1: Identifying Washer Fluid Reservoir Of Windshield Washer System Remove/Install Components - Shown On Model 203.2 With Code (600) And (875)
MODIFICATION NOTES
| 2.2.06 | Repair method has been revised | Remove bumper discontinued |
| Remove/install | |||
|---|---|---|---|
| 1 | Remove finder liner in front fender | AR88.10-P-1300P | |
| 2 | Pull filler neck out of washer fluid reservoir (1) | ||
| Risk of injury
to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| 3.1 | Use clamps to clamp off both coolant hoses on the heater, release the hose clamps and detach both coolant hoses of the washer fluid heater | For vehicles with code (875) Heated windshield washer system. | |
| Fig 2 | |||
| *WH58.30-Z-1020-02A | |||
| 4 | Unclip bracket for lines on washer fluid reservoir (1) | ||
| 5 | Remove windshield washer fluid pump (M5/1) and place to one side with lines attached | ||
| 6.1 | Remove rear-end door washer fluid pump (M5/3) and place to one side with lines attached | In case of model 203.2 | |
| 7.1 | Remove HCS [SRA] pump (M5/2) and place to one side with lines attached | On vehicles with code (600) Headlamp cleaning system. | |
| 8 | Disconnect electrical connector at the switch of the windshield washer system fluid level control (S42) | ||
| 9 | Remove bolts (2) | ||
| 10 | Take off washer fluid reservoir (1) | ||
| 11.1 | Remove heater unit | Only when replacing washer fluid reservoir (1) on vehicles with code (875) Heated windshield washer system. | |
| 12.1 | Remove windshield washer fluid level indicator switch (S42) | Only when replacing the washer fluid reservoir (1). | |
| 13 | Install in the reverse order | ||
| 14 | Correct fluid level of windshield washer system | ||
| Windshield washer system - inspect fluid level, adjust to correct level | AP82.35-P-8210P | ||
| 15.1 | Inspect cooling system for leaks | In vehicles with code (875) heated windshield washer system | |
| Engine 111, 112, 113, 271, 611, 612, 646 | AR20.00-P-1010P | ||
| Engine 642 | AR20.00-P-1010PI | ||
| Engine 272 | AR20.00-P-1010QB |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1020-02A | Hose clamp pliers (length 235 mm, clamping range 40 mm) |