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Home >> Mercedes Benz >> 2002 >> C240 Standard >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Anti-Theft Systems >> Doors & Windows -- 203 Chassis >> Testing & Repair >> Remove/install crank window in rear door - AR72.12-P-1910PB

Remove/install crank window in rear door - AR72.12-P-1910PB

MODEL 203 with window clamp 

Fig 1: Identifying Crank Window In Rear Door Remove/Install Components - With Window Clamp (1 Of 2)
G04737855
Fig 2: Identifying Crank Window In Rear Door Remove/Install Components - With Window Clamp (2 Of 2)
G04737856
REMOVING Remove     
DANGER Risk of injury  to fingers being jammed or pinched  when Remove/install or aligning hoods, doors, trunk lid/tailgate or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Remove inner sealing rail   AR72.10-P-1600P 
2 Remove outer sealing rail   AR72.10-P-1700P 
3.1 Remove speaker in rear door with sound system, code 810 AR82.62-P-7874P
4 Fold door foil (1) upward and fasten. IMPORTANT Carefully remove bottom section from door foil (1) and fold upward until assembly opening is accessible.  
5 Move crank window (2) to assembly position IMPORTANT Open crank window (2) until bolts (3) in assembly opening are accessible.  
6 Detach bolt (3) from crank window (2) on power window    
7 Remove window guide rail (4)    
8 Unscrew bolts (5).    
9 Remove window separator bar (6)    
10 Remove crank window (2) upward    
INSTALLING Install     
11 Insert crank window (2) into shaft    
12 Insert crank window (2) into power window    
13 Slightly tighten bolts (3)    
14 Install window separator bar (6) and tighten bolts (5)    
15 Install window guide rail (4) IMPORTANT Treat window guide rail (4) with lubricant.  
    Antifriction agent *BR00.45-Z-1010-06A 
16 Roll up crank window (2) IMPORTANT up to crank window stop (2), align if necessary  
17 Roll down crank window (2) IMPORTANT to assembly position.  
18 Tighten bolt (3) TORQUE SPECIFICATION Bolt, window clamp, window to power window *BA72.12-P-1016-01A 
INSPECT Check     
19 Check butyl cord on inner door panel NOTES If necessary, install new butyl cord, insufficient sealing causes leakage  
INSTALLING Install     
20 Install door foil (1) on inner door panel and press on IMPORTANT Check door foil (1) for damage, replace if necessary  
    CAUTION Roller Figure
21.1 Install speaker in rear door with sound system, code 810 AR82.62-P-7874P
22 Install outer sealing rail   AR72.10-P-1700P 
23 Install inner sealing rail   AR72.10-P-1600P 
24 Synchronize power window    
REFER TO BASIC KNOWLEDGE Synchronization of power windows, function   GF72.29-P-4003PP 
25 Perform function check    
TORQUE SPECIFICATION REAR DOOR

Number Designation Model 203
BA72.12-P-1016-01A Bolt, window clamp, window to power window Nm 8
Fig 3: Identifying Roller (168 589 05 63 00)
G04737857
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1010-06A Antifriction agent A 000 989 03 67