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Home >> Mercedes Benz >> 2002 >> C240 Automatic >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- 203 Chassis >> Testing & Repair >> Remove/install front axle shafts - AR33.30-P-0620P

Remove/install front axle shafts - AR33.30-P-0620P

MODEL 203.081 /084 /087 /092 /281 /284 /287 /292 

Fig 1: Identifying Front Axle Shafts Remove/Install Components
G04733346
MODIFICATION NOTES

1.8.03 Model 203 new special tool incorporated 3rd stage AR33.20-P-0440-01PW 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove the front wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050">
2 Unscrew hexagon collar bolt (61a) from front axle shaft (60a or 60b)   AR33.30-P-0620-05P 
    TORQUE SPECIFICATION *BA33.30-P-1003-02C 
3 Take off bottom engine compartment panel at front   AR61.20-P-1105P
4.1 Detach linkage for headlamp range adjustment (80) on lower transverse control arm (4) Vehicles with bi-xenon headlamp unit code 614, when removing the right-hand front axle shaft (60a)  
5 Pry supporting joint (7) off steering knuckle (5)   AR33.20-P-0440-01PW 
    SPECIAL TOOL Thrust piece Figure
    SPECIAL TOOL Puller Figure
    TORQUE SPECIFICATION *BA33.20-P-1009-01E 
6 Turn the steering knuckle (5) outwards at the front and then pull outwards, in the process move the front axle shaft (60a or 60b) out of the front axle shaft flange NOTES Do not damage the rubber boots of the front axle shaft (60a or 60b) and of the supporting joint (7).  
    IMPORTANT If necessary to loosen the front axle shaft (60a or 60b) screw in the hexagon-collar bolt (61a) a few threads again and hammer out the front axle shaft slightly with a rubber hammer.  
7 Press out and remove right front axle shaft (60a) SPECIAL TOOL Do not damage the rubber boots and rpm sensor rotor. To avoid damaging the wheel bearings, the vehicle must not be moved on its wheels with the front axle shaft (60a) removed. AR33.30-P-0620-02P 
    SPECIAL TOOL Chain
NOTES When moving the front axle shaft in and out, ensure that the sealing ring is not damaged by the splines and the circlip.
Figure
8 Press out and remove left front axle shaft (60b) NOTES Do not damage the plastic guard ring (60m), rubber boots and rpm sensor rotor. To avoid damage to the wheel bearings the vehicle must no longer be moved on its wheels when the front axle shaft (60b) is removed. AR33.30-P-0620-03P 
INSPECT Checking     
9 Check joints and boots for leaks and damage IMPORTANT If damage is present, install new front axle shaft (60a or 60b).  
10 Check sealing ring in the front axle gear of the right-hand front axle shaft (60a) for damage IMPORTANT In the event of damage the sealing ring must be replaced.
see: ↓
 
    Install new radial sealing ring on outside right of front axle gear AR33.30-P-0540P 
11 Install in the reverse order    
TORQUE SPECIFICATION WHEEL LOCATION, HUB

Number Designation Models 203.081/084/087/092/281/284/287/292
BA33.20-P-1009-01E Self-locking nut, supporting joint to steering knuckle Stage 1 Nm 30
Stage 2 ∠° 120
TORQUE SPECIFICATION FRONT AXLE SHAFT

Number Designation Models 203.08/09/28/29
BA33.30-P-1003-02C Collar bolt, front axle shaft to front axle shaft flange Stage 1 Nm 110
Stage 2 ∠ ° 60
Fig 2: Identifying Chain (203 589 03 63 00)
G04733347
Fig 3: Identifying Thrust Piece (140 589 00 63 00)
G04733348
Fig 4: Identifying Puller (203 589 00 33 00)
G04733349