Dismantling and assembling foot controls - AR29.10-P-0350A

MODEL 129, 163, 140, 170, 202, 208, 210 

Fig 1: Identifying Foot Controls Components - Model 129, 163, 140, 170, 202, 208, 210

	Dismantling, assembling
1	Remove foot controls	Models 129, 163, 170, 202, 208, 210	AR29.10-P-0300A
		Model 140	AR29.10-P-0300B
2	Unhook return spring (15)
3	Detach circlip (26), washer (27), bushing (28) and remove brake pedal (25)	Check bushing (28) for wear	*WH58.30-Z-1006-02A
		Installation:  Lubricate bushings	*BR00.45-Z-1001-06A
4	Detach stop lamp switch (47)	Installation:  Adjust stop lamp switch
5	Detach circlip (12) and hexagon nuts (13)		*WH58.30-Z-1006-02A
6	Remove master cylinder (11)	Installation:  The collar of the mounting eye must point towards the clutch pedal
7.1	Remove bracket (45) and thrust rod (40) for clutch pedal switch	Model 140
8	Detach clutch pedal switch (48)	Installation:  Adjust clutch pedal switch
9.1	Unhook return spring (38)	Model 140
10	Detach circlip (29), thrust rod (30), spring plate (31), clip (32) and over-center helper spring (18)		*WH58.30-Z-1006-02A
11	Detach circlip (34), remove washer (35), bushing (44) and clutch pedal (33)	Check bushing (44) for wear	*WH58.30-Z-1006-02A
		Lubricate bushings	*BR00.45-Z-1001-06A
12	Detach stop buffer (36)	Check for wear
13	Remove linings over brake and clutch pedal (37, 38)	Check for wear
14	Install in reverse sequence

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51

Commercially available tools

Number	Designation
WH58.30-Z-1006-02A	Pliers, slanted for external locking devices, Firma Knipex D-42349 Wuppertal