Repairing wiring harness - AR54.18-P-0100IB

MODEL 215 with ENGINE 113 DC fan wiring harness up to code 801

MODEL 220 with ENGINE 112, 113 DC fan wiring harness up to code 801

	Removing
1	Disconnect ground cable of battery		AR54.10-P-0003I
2	Remove right headlamp unit	Model 215	AR82.10-P-4730N
		Model 220 except code (612b) Xenon headlamp unit	AR82.10-P-4730M
		Model 220 with code (612b) Xenon headlamp unit	AR82.10-P-4730MA
3	Unplug electrical connector from suction fan
4	Remove lower engine compartment lining	Right front.	AR61.20-P-1105M
5	Remove suction fan control module (N65/2)	Replace suction fan control module (N65/2).
6	Expose fan wiring harness branch-off line
7	Cut fan wiring harness branch-off line in area of headlamp and insulate	Use cable shears to cut the wires.
8	Unpin wire (black, 10mm ² ) from right front fuse and relay module (K40/7)	White 10-pin plug, pin 2.
9	Cut wire (black, 10mm² ) at branch-off line and insulate
	Installing
10	Pin wire (black, 10mm² ) from repair wiring harness in right front fuse and relay module (K40/7)	White 10-pin plug, pin 2.
11	Attach wire (black, 10mm² ) from repair wiring harness to engine wiring harness with cable straps	Do not open the existing wiring harness.
12	Connect wire (black/violet, 0.5mm² ) and wire (yellow/blue, 0.5mm² ) with repair wiring harness	Use green cable connectors.	AR00.19-P-0100-09A
13	Screw ground lead (brown, 10mm² ) from repair wiring harness to ground point (W3/6, bottom right in wheelhousing)
14	Insulate all newly installed wires and cable connectors with fabric tape
15	Install suction fan control module (N65/2)
16	Route fan repair wiring harness and connect
17	Install right headlamp unit	Model 215	AR82.10-P-4730N
		Model 220 except code (612b) Xenon headlamp unit	AR82.10-P-4730M
		Model 220 with code (612b) Xenon headlamp unit	AR82.10-P-4730MA
18	Reconnect ground lead to battery		AR54.10-P-0003I
19	Read and erase fault memory	Stored faults which can result from cables being disconnected or from simulation during removal and installation or test work, have to be processed and erased in the fault memories after completing the work. Refer to: ↓ STAR DIAGNOSIS
20	Check function of fan