Rear Axle-- Testing & Repair -- 215 & 220 Chassis - 2 Of 2

• Testing & Repair
  • Remove/install thrust arm - AR35.20-P-0113
    • Remove/install thrust arm - AR35.20-P-0113I
    • Removal and installation of thrust arm - AR35.20-P-0113MB
  • Remove/install spring control arm and replacement of rubber mount - AR35.20-P-0114
    • Remove/install spring control arm and replacement of rubber mount - AR35.20-P-0114I
      • Notes
      • Remove/install spring link rubber mount - AR35.20-P-0114-01I
    • Remove/install spring link and replacement of rubber mount - AR35.20-P-0114MB
    • Remove/install spring link and replacement of rubber mount - AR35.20-P-0114MC
    • Remove/install spring control arm and replacement of rubber mount - AR35.20-P-0114N
  • Remove/install wheel carrier - AR35.20-P-0115
    • Remove/install wheel carrier - AR35.20-P-0115I
    • Remove/install wheel carrier - AR35.20-P-0115MB
  • Remove/install supporting joint at wheel carrier (wheel carrier installed) - AR35.20-P-0116
    • Remove/install supporting joint at wheel carrier (wheel carrier installed) - AR35.20-P-0116I
      • Notes
      • Remove/install supporting joint on wheel carrier - AR35.20-P-0116-01I
    • Removing, installing supporting joint at wheel carrier (wheel carrier installed) - AR35.20-P-0116MB
  • Remove/install rear axle shaft flange and angular ball bearing - AR35.20-P-0130I
    • Notes
    • Pulling out and drawing in rear-axle shaft flange (wheel carrier installed) - AR35.20-P-0130-01B
    • Pull bearing inner race off rear axle shaft flange - AR35.20-P-0130-02A
    • Remove/install double-row angular ball bearing in wheel carrier - AR35.20-P-0130-03A
    • Pulling jammed rear axle shaft flange out and in (wheel carrier removed) - AR35.20-P-0130-04GH
  • Remove/install and secure rear axle shaft - AR35.30-P-0115
    • Remove/install and secure rear axle shaft twelve-point collar nut - AR35.30-P-0115-01A
    • Pressing out and drawing in rear axle shaft at rear axle shaft flange - AR35.30-P-0115-03B
  • Remove/install rear axle shaft - AR35.30-P-0620
    • Remove/install rear axle shaft - AR35.30-P-0620I
      • Notes
      • Pressing protection ring off and on rear axle shaft or connecting flange - AR35.30-P-0620-05R
    • Remove/install rear axle shaft - AR35.30-P-0620IM
  • Remove/install inside CV joint or rubber boots on rear axle shaft - AR35.30-P-0660
    • Remove/install inside CV joint or rubber boots on rear axle shaft - AR35.30-P-0660A
      • Notes
      • Installing end cover and cup seal on joint ring - AR35.30-P-0660-01A
      • Inner constant-velocity joint on rear halfshaft, extraction and pressing on - AR35.30-P-0660-02A
      • Inner constant-velocity joint - Dismantling, inspecting for wear, assembly: - AR35.30-P-0660-03A
    • Remove/install inside CV joint or rubber boots on rear axle shaft - AR35.30-P-0660I
      • Notes
      • Inner constant-velocity joint on rear halfshaft, extraction and pressing on - AR35.30-P-0660-02I
      • Caulk inner CV joint to rear-axle shaft - AR35.30-P-0660-04I
  • Remove/install rear axle differential - AR35.31-P-0520
    • Remove/install rear axle differential - AR35.31-P-0520I
      • Notes
      • Check rear axle differential oil level, correct if necessary - AR35.31-P-0520-03I
    • Remove/install rear axle differential - AR35.31-P-0520IA
    • Remove/install rear axle differential - AR35.31-P-0520IM
      • Notes
      • Drain oil from rear axle differential - AR35.31-P-0520-06I
  • Replace radial sealing ring at drive pinion gear (with rear axle differential installed) - AR35.31-P-0530I
    • Notes
    • Secure twelve-point and hexagon collar nut on drive pinion joint flange; - AR35.31-P-0530-01B
    • Measuring and noting total friction torque of drive pinion - AR35.31-P-0530-04I
  • Replace radial sealing ring on connecting flange of rear axle shaft - AR35.31-P-0540I
    • Notes
    • Detaching, mounting connecting flange circlip - AR35.31-P-0540-01A
    • Check connecting flange axial play, adjust - AR35.31-P-0540-02C
    • Pressing off/in radial seal at side of rear axle housing - AR35.31-P-0540-05C
    • Clamp rear axle center assembly in assembly frame - AR35.31-P-0540-06B
  • Disassembling and assembling rear axle differential, adjusting gear set - AR35.31-P-0550A
    • Notes
    • Removing left locking ring from rear axle housing using spreader - AR35.31-P-0550-01A
    • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-02A
    • Remove/install differential in rear axle housing - AR35.31-P-0550-03A
    • Pulling tapered roller bearing inner races off differential - AR35.31-P-0550-04A
    • Slackening and unscrewing hexagon collared nut at joint flange; - AR35.31-P-0550-05A
    • Pulling off joint flange - AR35.31-P-0550-06A
    • Pressing drive pinion out of rear axle housing - AR35.31-P-0550-07A
    • Pressing radial seal out of rear axle housing - AR35.31-P-0550-08A
    • Removing tapered roller bearing outer races from rear axle housing - AR35.31-P-0550-09A
    • Pulling tapered roller bearing inner race off drive pinion - AR35.31-P-0550-10A
    • Pressing tapered roller bearing inner race onto drive pinion - AR35.31-P-0550-12A
    • Calculating shim and installing in rear axle housing - AR35.31-P-0550-13A
    • Pulling tapered roller bearing outer races into rear axle housing - AR35.31-P-0550-14A
    • Installing drive pinion in rear axle housing - AR35.31-P-0550-15A
    • Installing tapered roller bearing inner race on drive pinion and pressing in together with radial seal ring - AR35.31-P-0550-16A
    • Adjusting friction torque of drive pinion bearing - AR35.31-P-0550-17A
    • Check adjustment dimension of drive pinion - AR35.31-P-0550-18A
    • Mounting ring gear on differential; - AR35.31-P-0550-19A
    • Pressing tapered roller bearing inner races onto differential - AR35.31-P-0550-20A
    • Inserting right tapered roller bearing outer race in rear axle housing - AR35.31-P-0550-21A
    • Installing right locking ring - AR35.31-P-0550-22A
    • Pretension rear axle housing with spreader (brace) - AR35.31-P-0550-23A
    • Measure expanded dimension of rear axle housing - AR35.31-P-0550-24A
    • Measure gear backlash between crown wheel and pinion, correct if necessary - AR35.31-P-0550-25A
    • Installing spacer sleeve with bearing washers on both sides on drive pinion - AR35.31-P-0550-26A
    • Installing left locking ring - AR35.31-P-0550-27A
    • Fitting cover plate; - AR35.31-P-0550-28A
    • Attaching end cover - AR35.31-P-0550-28AA
    • Attaching end cover - AR35.31-P-0550-28E
    • Attaching end cover - AR35.31-P-0550-28EA
    • Securing hexagon collared nut on drive pinion joint flange - AR35.31-P-0550-29A
  • Disassembling and assembling differential - AR35.31-P-0560A
    • Notes
    • Clamping differential housing - AR35.31-P-0560-01A
    • Driving out and driving in differential pin and roll pin - AR35.31-P-0560-02A
    • Removing differential bevel gears and differential side gears - AR35.31-P-0560-03A
    • Installing differential side gears and differential bevel gears - AR35.31-P-0560-04A
    • Check friction torque of differential - AR35.31-P-0560-05A