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Home >> Mercedes Benz >> 2001 >> ML430 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- 163 Chassis >> Testing & Repair >> Remove/install passenger airbag unit - AR91.60-P-0680GH

Remove/install passenger airbag unit - AR91.60-P-0680GH

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175 

up to 31.08.01 

Fig 1: Identifying Passenger Airbag Unit Components (Up To 31.08.01)
G04609412

as of 01.09.01 

Fig 2: Identifying Passenger Airbag Unit Components (As Of 01.09.01)
G04609413
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury.  Injuries may result when performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag unit with deployment face up, do not subject to temperatures above 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A 
NOTES Instructions for performing repair, bodywork and welding on vehicles with airbags and ETR units Models 129 as of 1.7.93, 163, 168, 170, 202 as of 1.7.93, 208, 210, 414, 638, 690.6, 901, 902, 903, 904, 905
Model 461 with engine 602.983
Model 463 up to 30.11.00
ModelS WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741
AH91.00-P-0002-01B 
IMPORTANT Legal regulations on handling and storing airbags and emergency tensioning retractors Models 124, 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 211.004/ 006/ 016/ 061/ 065/ 070, 215, 220, 230, 314, 316, 318, 414, 461, 463, 638, 668, 670, 690.6, 901, 902, 903, 904, 905, 950, 952, 953, 954, 970, 972, 974, 975, 976
Model WD141, WD241, WD341, WD641, WD741, XD141, XD241, XD341, XD441, XD541, XD641, XD741, YD141, YD241, YD341, YD441, YD541, YD641, YD741
AH91.00-P-0004-01A 
REFER TO FORMS Notes on disposing of airbag and emergency tensioning retractor units All models OS91.00-P-0001-01A
1 Disconnect ground cable of battery NOTES To prevent unintended contact, insulate the ground lead cable lug. AR54.10-P-0003A
2 Remove instrument panel   AR68.10-P-1000GH
3.1 Open lock (3) on both plugs (4, 5) IMPORTANT As of 01.09.01.  
4 Detach plugs (4, 5) from squib IMPORTANT Up to 31.8.01, only one plug (4) is present.
IMPORTANTInstallation:  Plug/s must audibly latch. As of 01.09.01: Close lock (3) on plugs after latching.
 
5 Slacken self-locking nuts (2) from the front passenger airbag TORQUE SPECIFICATION *BA91.60-P-1003-01A 
6 Remove front passenger airbag    
7.1 Render airbag units unusable IMPORTANT Only if airbag unit is replaced. AR91.60-P-0611A 
8 Install in the reverse order    
9 Carry out diagnosis    
REFER TO SELF-DIAGNOSTIC SYSTEMS Airbag (AB) electrical system test IMPORTANT up to 30.11.99.
IMPORTANT As of 1.12.99: Perform diagnosis with STAR DIAGNOSIS.
AD91.60-P-6000GH 
TORQUE SPECIFICATION Airbag

Number Designation Model 163
BA91.60-P-1003-01A Nut of front passenger airbag unit to instrument panel mounting Nm 8