Removing/installing a poly-V-belt - AR13.22-P-1202HA

ENGINES 602.982 /983, 604, 605, 606 

Fig 1: Identifying Poly-V-Belt Components

	Removing
1.1	Remove top charge air pipe	Engine 605.960 in model 202, engines 602.982, 605.962 in model 210	AR09.41-P-1311H
2	Remove viscous fan clutch	Engines 605, 606 in model 124 Engine 606.961 in model 140 Engine 605 in model 202 Engines 602.982, 605, 606 in model 210	AR20.40-P-5660HB
		Engine 604 in models 202, 210	AR20.40-P-5660HA
		Engine 602.983 in model 461	AR20.40-P-5660GV
3	Slacken poly-V-belt
	Lever for pressing spring tensioning lever of poly-V-belt tensioning device		WF58.50-P-3902-01A
4	Take off poly-V-belt	Inspect belt pulley sections and tensioning device for damage and dirt; replace if necessary.
5	Check poly-V-belt; damage patterns		AP13.22-P-1351-01A
	Installing
6	Fit on poly-V-belt	Do not use belt wax or similar products.
		Poly-V-belt dimensions for engines 604, 605, 606	*BE13.22-P-1001-01A
		Engine 602.982/983	*BE13.22-P-1001-01F
		Lay in poly-V-belts beginning at the tensioning pulley in number order ↓ Poly-V-belt running diagram	AR13.22-P-3902-02HA
7	Tension poly-V-belt		AR13.22-P-3902-04HA
	Lever for pressing spring tensioning lever of poly-V-belt tensioning device		WF58.50-P-3902-01A
8	Install viscous fan clutch	Engines 605, 606 in model 124 Engine 606.961 in model 140 Engine 605 in model 202 Engines 602.982, 605, 606 in model 210	AR20.40-P-5660HB
		Engine 604 in models 202, 210	AR20.40-P-5660HA
		Engine 602.983 in model 461	AR20.40-P-5660GV
9.1	Install charge air pipe	Engine 605.960 in model 202, engines 602.982, 605.962 in model 210	AR09.41-P-1311H

Single-belt drive

Number	Designation			Engine 604 with refrigerant compressor	Engine 604 without refrigerant compressor	Engine 605 with refrigerant compressor
BE13.22-P-1001-01A	Belt length		mm	2120	2050	2140
		Belt pulley dia.	mm	-	-	-

Single-belt drive

Number	Designation			Engine 605 without refrigerant compressor	Engine 606 except 606.962 with refrigerant compressor	Engine 606 except 606.962 without refrigerant compressor
BE13.22-P-1001-01A	Belt length		mm	2080	2140	2080
		Belt pulley dia.	mm	-	-	-

Single-belt drive

Number	Designation		Engine 602.982 without A/C compressor	Engine 602.982 with A/C compressor	Engine 602.983 without A/C compressor	Engine 602.983 with A/C compressor
BE13.22-P-1001-01F	Belt length	mm	2100	2140	2080	2150