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Home >> Mercedes Benz >> 2001 >> E430 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 210 Chassis >> Testing & Repair >> Removing, installing viscous fan coupling - AR20.40-P-5660HB

Removing, installing viscous fan coupling - AR20.40-P-5660HB

ENGINE 605, 606 in MODEL 124 

ENGINE 606.961 in MODEL 140 

ENGINE 605 in MODEL 202 

ENGINE 602.982, 605, 606.912 /962 in MODEL 210 

Fig 1: Identifying Counter-Holder, Fan Shroud And Fan
G04624391Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removal, installation     
1.1 Remove charge air pipe (110) Engine 605.960 in model 202 AR09.41-P-1311H
    Engine 602.982, 605.962 in model 210  
2.1 Remove fan shroud (7), place over the fan (1) Engine 602.982, 605
Engine 606.912 in model 210
IMPORTANTInstallation 
 
    Adjust fan shroud AR20.40-P-6800-01HA 
2.2 Turn fan shroud ring (7a) to release it from the engaging studs on the fan shroud, remove Engine 606 in model 124
Engine 606.961 in model 140
IMPORTANTInstallation:  Ensure the fan shroud ring (7a) is properly located in the engaging studs of the fan shroud (7)
 
3.1 Remove fan shroud (7) and lift up and out Engine 606.962 in model 210
IMPORTANTInstalling  : ensure the engaging studs of the fan shroud (7) are properly located
 
4 Insert counter-holder (9) at the belt pulley of the coolant pump SPECIAL TOOL Figure
5 Unbolt viscous fan clutch (2) together with fan (1), remove SPECIAL TOOL Use a screwdriver (6) and torque wrench (8) to slacken the central bolt.
On engine 605 in models 124, 202, remove viscous fan coupling together with fan shroud (7)
Fig 3
    TORQUE SPECIFICATION *BA20.40-P-1002-01A 
    TORQUE SPECIFICATION *BA20.40-P-1003-01A 
6 Unbolt fan (1) at viscous fan clutch (2) IMPORTANTInstallation:  Installation position of fan is marked by a lug on the fan ring and by the marking "VORNE FRONT" (on fan ring in direction of travel)  
    TORQUE SPECIFICATION *BA20.40-P-1002-01A 
7 Install in the reverse order    
TORQUE SPECIFICATION Fan, fan coupling

Number Designation Engine 605, 606 Engine 601, 602 except 602.982, 603
BA20.40-P-1001-01A Bolt of fan to viscous coupling Nm 10 10
BA20.40-P-1002-01A Tightening bolt of viscous fan coupling to bearing body with approved special tool Nm 40 40
BA20.40-P-1003-01A Tightening bolt of viscous fan coupling to bearing body with torque wrench Nm 45 45
Fig 2: Identifying Counter-Holder (603 589 00 40 00)
G04624392Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Screwdriver Insert (120 589 14 07 00)
G04624393Courtesy of MERCEDES-BENZ OF NORTH AMERICA.