Remove/install electric fan - AR20.40-P-5000AC

ENGINE 113.988 in MODELS 203.076 /276 with TRANSMISSION 722.636

Fig 1: Identifying Electric Fan Remove/Install Components - Engine 113.988 In Models 203.076 /276 With Transmission 722.636

MODIFICATION NOTES

16.5.06

"Disconnect/connect ground line on battery" removed

	Remove/install
1	Open engine hood		AR88.40-P-1000P
2	Remove front reinforcement		AR62.30-P-1400AC
3	Remove radiator trim		AR88.40-P-4001AC
	Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
4	Drain coolant		AR20.00-P-1142PV
	Notes on coolant	All engines	AH20.00-N-2080-01A
5	Disconnect connector (1) at electric suction fan engine and AC with integrated control (M4/7)
6	Remove upper coolant line	Remove retaining clip for coolant line. Use a screwdriver to push back clip until it locks in place. Installation: Replace O-ring of coolant line.
7	Press clamp (3) on right and left	At the same time take out electric suction fan engine and AC with integrated control (M4/7) toward top.
8	Take out electric suction fan engine and AC with integrated control (M4/7) toward top	Installation: Ensure that plates (4) for electric suction fan engine and AC with integrated control (M4/7) are seated in the supports (5) of radiator on right and left.
9	Install in the reverse order
10	Carry out operational check of hood lock
11	Inspect gaps of hood	If required, adjust gap dimension. See: ↓
		Gap dimensions on hoods, doors and lids	AR60.00-P-0700-01AC
			*BE60.00-P-1001-01E
		Feeler gauge	Fig 2
12	Read out fault memory and erase	When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased. The stored faults can be caused by removed cables during installation or test operations, as well as by simulation.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A

CHECK VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.076	Model 203.276
BE60.00-P-1001-01E	Gap dimension	Engine hood to fender	Dimension "A"	mm	3.5 (±1)	3.5 (±1)
		Engine hood to headlamp	Dimension "R"	mm	4 (-0.5/+1.5)	4 (-0.5/+1.5)
		Engine hood to bumper	Dimension "D"	mm	4 (± 0.5)	4 (± 0.5)
		Engine hood to bumper	See picture		-	-

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1048-13A	STAR DIAGNOSIS diagnosis system, Compact Passenger Car	6511 1801 00