Remove/install radiator - AR20.20-P-3865AB

ENGINE 112.922 in MODEL 220.063

ENGINE 112.944 in MODELS 220.065 /165

ENGINE 113.941 in MODELS 220.070 /170

ENGINE 113.960 in MODELS 215.375, 220.075 /175 /875

ENGINE 113.991 in MODELS 215.374, 220.074 /174

ENGINE 112.972 in MODELS 220.067 /167

ENGINE 112.975 in MODELS 220.087 /187

ENGINE 113.948 in MODELS 220.083 /183

ENGINE 113.966 in MODELS 220.084 /184

Fig 1: Identifying Radiator Remove/Install Components

	Remove/install
1	Remove lower engine compartment paneling		AR61.20-P-1105M
	Risk of injury to skin and eyes due to scalding caused by contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
2	Drain coolant at radiator (1)	Open radiator drain plug (3).
		All engines except engine 113.991	AR20.00-P-1142HA
		Engine 113.991	AR20.00-P-1142RVK
			*BF20.00-P-1001-02K
3	Disconnect automatic oil lines at connection (5, 6) at radiator (1)	Seal off oil lines.
			Fig 2
			*BA20.20-P-1003-01A
			*BA20.20-P-1001-01A
4	Disconnect coolant line (radiator-thermostat housing) (2) at radiator (1)
5	Disconnect connection of coolant line (radiator-coolant pump) (7), connection of coolant line (radiator-expansion reservoir) (10) at radiator (1)
6	Remove fan shroud (9)		AR20.40-P-6800AB
7	Dismount condenser at nuts (8) at radiator	Dismount AC line at radiator (arrow).
8	Dismount bracket of radiator (4).
9	Take out radiator (1)	Installation: The studs on the radiator must be located at the bottom in the rubber mounts on the crossmember.
10	Install in the reverse order
11	Pour in coolant	All engines except engine 113.991	AR20.00-P-1142HA
		Engine 113.991	AR20.00-P-1142RVK
			*BF20.00-P-1001-02K
	Risk of accident due to vehicle starting off when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
12	Check oil level in automatic transmission, correct if necessary		AR27.00-P-0100AC
13	Inspect cooling system for leaks	All engines except engine 113.991	AR20.00-P-1010HA
		Engine 113.991	AR20.00-P-1010RVK

RADIATOR, COOLANT HOSES

Number	Designation			Engine 112 except 112.942/970, engines 113.940/941/ 943/944/945/ 946/948/960/ 961/962/963/ 966/967/968/ 969/980/982/ 984/986/992/ 993/995	Engine 113.987/ 988/990/ 991
BA20.20-P-1001-01A	Union nut, automatic transmission oil line to radiator		Nm	20	18
BA20.20-P-1003-01A	Banjo bolt	M12X1.5	Nm	30	30

COOLING SYSTEM

Number	Designation			Engine 112.922/944/972 in model 220	Engine 112.975 in model 220	Engine 113.941/960 in model 220
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 10.5	≈10.4	≈11.5
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 5.0	≈ 5.2	≈ 5.75
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 5.5	≈ 5,7	≈ 6.25
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0310-01A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 113.948/966 in model 220	Engine 113.960/986 in model 215
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 11.6	≈11.5
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 5.8	≈5.75
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈6.4	≈6.25
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 113.991 in model 215	Engine 113.986/991 in model 220
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 14.5	≈13.5
		Capacity of anticorrosion/ antifreeze agent down to -37°C	Liters	≈7.3	≈6.8
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liters	≈8	≈7.4
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A

Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)