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Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 215 & 220 Chassis >> Testing & Repair >> Remove, install coolant thermostat housing - AR20.10-P-2710M

Remove, install coolant thermostat housing - AR20.10-P-2710M

ENGINE 275 in MODEL 215, 216, 220, 221, 230 

Shown on model 220 

Fig 1: Identifying Coolant Thermostat Housing Remove/Install Components - Show On Model 220
G04840368
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  caused by swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
1 Drain coolant from radiator   AR20.00-P-1142H 
NOTES Notes on coolant All engines AH20.00-N-2080-01A 
2 Remove front engine cover Engine 275.95 AR01.10-P-2405LA
    Engine 275.98 AR01.10-P-2405IM
3 Dismount coolant line (1) and place to the side IMPORTANTInstallation:  replace O-ring (2).  
    TORQUE SPECIFICATION *BA20.10-P-1005-01C 
    TORQUE SPECIFICATION *BA20.10-P-1006-01C 
4 Disconnect electrical connector at coolant temperature sensor (B11/4)    
5 Dismount pneumatic line (3) and air hose (4) from aspirator shutoff valve (5)    
6 Dismount coolant hose of coolant pump at coolant thermostat housing (6) INSPECT Inspect condition of coolant hose and hose clamp.
IMPORTANTInstallation:  Replace if required.
 
7 Remove bolts (7, 8) and coolant thermostat housing (6) upwards IMPORTANTInstallation:  Clean sealing surfaces, replace O-ring (9) and gasket (10).  
    TORQUE SPECIFICATION *BA20.10-P-1007-01C 
8 Install in the reverse order    
9 Inspect cooling system for leaks Model 215, 220, 230 AR20.00-P-1010HA 
    Model 216, 221 AR20.00-P-1010SX
TORQUE SPECIFICATION COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 137, 275
BA20.10-P-1005-01C Bolt, coolant line to coolant thermostat housing M6 Nm 8
BA20.10-P-1006-01C Bolt connecting coolant line to cylinder head M6 Nm 8
BA20.10-P-1007-01C Bolt, coolant thermostat housing to cylinder head M6 Nm 8