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Removing and installing heater housing - AR83.25-P-1000E

MODEL 202 

Fig 1: Identifying Heater Housing Remove/Install Components - Model 202 (1 Of 3)
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Fig 2: Identifying Heater Housing Remove/Install Components - Model 202 (2 Of 3)
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Fig 3: Identifying Heater Housing Remove/Install Components - Model 202 (3 Of 3)
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REMOVINGINSTALLING Removal, installation     
DANGER Risk of injury  to skin and eyes from scalding with hot coolant which splashes out. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
AS20.00-Z-0001-01A
1 Drain coolant Engine 104 ra20001040100x
    Engine 111 AR20.00-P-1142HG
    Engine 601 ra20006010010x
    Engines 604, 605 AR20.00-P-1142HW
    IMPORTANTInstallation:  Pour in coolant.  
2 Remove cover on left and right air inlets   AR83.25-P-1400E 
3 Remove air inlet   AR83.25-P-1401E 
4 Remove water collector up to 31.8.95 AR83.25-P-1402E 
    as of 1.9.95 AR83.25-P-1402K 
5 Remove series resistor for heater blower    
6 Pull off heater feed and return hoses, loosen 3 hose clamps IMPORTANT Plug openings (parts kit).  
N Remove instrument panel IMPORTANT Before installing the instrument panel, check for proper functioning. AR68.10-P-1000E
8 Remove center console    
9 Remove floor covering on left and right    
10 Remove passenger airbag Vehicles with passenger airbag (code 291).   AR91.60-P-0680E
11 Remove jacket tube   ra46001247700x
12 Loosen wiring duct (25), unscrew screws (26) IMPORTANT When installing wiring duct (25) pay attention to screw on mount (arrow) on jacket tube holder.  
13 Remove mount (30), unscrew screws (31)    
14 Remove transverse pipe (20) IMPORTANT For this purpose, unscrew screws (23) and hex. nuts (22).  
15 Disconnect electrical leads from ground point W1    
16 Open cable straps (27)    
17 Remove rear air ducts on left and right    
18 Disconnect vacuum lines at cockpit separation point (35)    
19 Remove ground strap (40) on right    
20 Separate blower motor connector    
21 Remove air ducts to side nozzles on left and right    
22 Remove heater housing    
23 Install in opposite order    
PARTS ORDERING NOTE

Number Designation Quantity Part No.
1 Parts kit 1 140 830 01 27