Drain coolant, pour in - AR20.00-P-1142HG

ENGINE 111 in MODEL 124, 163, 170, 202, 208, 210

Shown on model 202

Fig 1: Draining Coolant - Shown On Model 202

MODIFICATION NOTES

13.10.04

Fill coolant using vacuum method

Step 13

	Draining
	Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
1	Open cooling system cap (2) at coolant expansion reservoir (1)	Pay attention to the different versions. Cooling system cap with detent (2): rotate cooling system cap with detent (2) carefully up to first detent, release pressure relief, then unscrew cooling system cap with detent (2).
		2-step and 1-step cooling system cap (2): Turn cooling system cap (2) half a turn in an anti-clockwise direction, release overpressure and undo cooling system cap (2).
	Risk of death cased by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
2	Raise vehicle.
3.1	Remove lower engine compartment paneling	Model 170, 202	AR61.20-P-1105A
		Model 208, 210	AR61.20-P-1105AB
		Model 124: undo bolts and remove engine compartment paneling from below.
	Drain coolant from radiator
4.1	Push siphon hose (3a) onto radiator drain plug (3)	Model 124, 170, 202, 208, 210
5.1	Open the radiator drain plug (3) and drain the coolant	Model 124, 170, 202, 208, 210
		Catch coolant with suitable vessel.
6.1	Close radiator drain plug (3) and pull out siphon hose (3a)	Model 124, 170, 202, 208, 210
7.1	Dismantle bottom coolant hose at radiator or at coolant pump and drain off coolant	Model 163
		Catch coolant with suitable vessel.
8.1	Fit bottom coolant hose to radiator or to coolant pump	Model 163
		Replace hose clamp.
			*BA20.20-P-1004-01A
	Drain coolant at crankcase
9	Slide the drain hose (4a) on to the crankcase drain plug (4)
10	Open the crankcase drain plug (4) and drain the coolant	Catch coolant with suitable vessel.
11	Screw tight crankcase drain plug (4) and pull out siphon hose (4)		*BA01.40-P-1003-01B
12	Lower vehicle
	Pouring in
13	Pour in coolant and bleed cooling system	Reuse the clean coolant.	AR20.00-P-1142-04A
			Figure
			Figure
	Coolant specifications	Sheet 310.1	BB00.40-P-0310-01A
	Anticorrosion/antifreeze agents (Sheet 325.0)	Sheet 325.0	BB00.40-P-0325-00A
		Coolant	*BF20.00-P-1001-02F
	Notes on coolant level	Model 124, 170, 202, 208, 210	AH20.00-P-1142-01A
		Model 163	AH20.00-P-1142-01GH
14	Inspect cooling system for leaks		AR20.00-P-1010HA
15	Install bottom engine compartment covering
		Model 170, 202	AR61.20-P-1105A
		Model 208, 210	AR61.20-P-1105AB
		Model 124: insert bolts at bottom of engine compartment paneling and tighten.

CRANKCASE, TIMING CASE COVER, END COVER

Number	Designation		Engine 111
BA01.40-P-1003-01B	Outlet connection of crankcase	Nm	30

RADIATOR, COOLANT HOSES

Number	Designation		Engine 111.977
BA20.20-P-1004-01A	Hose clamp	Nm	3

COOLING SYSTEM

Number	Designation				Engines 111.920/921/941/944/ 945/961/974/975 in model 202, 111.940/960 in model 124, 111.942/947/970 in model 210, 111.944/945/975 in model 208, 111.946 in model 170	Engine 111.943/958/ 973/983 in model 170
BF20.00-P-1001-02F	Cooling system	Total capacity	without AC	Liters	8.0	8.5
		Total capacity	with AC	Liters	8.5	9.0
		Capacity of anticorrosion/antifreeze agent down to -37 °C	without AC	Liters	4.0	4.25
		Capacity of anticorrosion/antifreeze agent down to -37 °C	with AC	Liters	4.25	4.5
		Capacity of anticorrosion/antifreeze agent down to -45 °C	without AC	Liters	4.5	4.7
		Capacity of anticorrosion/antifreeze agent down to -45 °C	with AC	Liters	4.75	5.0
		Specifications for Operating Fluids		Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids		Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation				Engine 111.977 in model 163
BF20.00-P-1001-02F	Cooling system	Total capacity	without AC	Liters	≈ 10,5
		Total capacity	with AC	Liters	≈ 10,5
		Capacity of anticorrosion/antifreeze agent down to -37 °C	without AC	Liters	≈ 5,25
		Capacity of anticorrosion/antifreeze agent down to -37 °C	with AC	Liters	≈ 5,25
		Capacity of anticorrosion/antifreeze agent down to -45 °C	without AC	Liters	≈ 5,75
		Capacity of anticorrosion/antifreeze agent down to -45 °C	with AC	Liters	≈ 5,75
		Specifications for Operating Fluids		Sheet	BB00.40-P-0310-01A
		Specifications for Operating Fluids		Sheet	BB00.40-P-0325-00A

Fig 2: Identifying Test Cap (210 589 00 91 00)

Fig 3: Identifying Vacuum-Type Cooling System Filler (285 589 00 21 00)