Removing and installing evaporator housing - AR83.30-P-5200E
MODEL 202 with CODE (580) Air conditioning or Tempmatic for USA with CODE (581a) Air conditioning (automatic)
Fig 1: Identifying Evaporator Housing Remove/Install Components - Model 202 With Code (580) (1 Of 3)
Fig 2: Identifying Evaporator Housing Remove/Install Components - Model 202 With Code (580) (2 Of 3)
Fig 3: Identifying Evaporator Housing Remove/Install Components - Model 202 With Code (580) (3 Of 3)
| Removal, installation | |||
| Risk of explosion from welding or brazing work on closed air conditioning system. Risk of poisoning from inhaling overheated refrigerant vapors. Risk of injury from skin and eye contact with liquid refrigerant. | Do not carry out any welding work on the closed air conditioning system or in the surrounding area. No smoking or naked flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Do not carry out repair work on the circuit of the air conditioning system unless the system is drained. | AS83.00-Z-0001-01A | |
| 1 | Drain air conditioning (recycle) | ||
| Risk of injury to skin and eyes from scalding with hot coolant which splashes out. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. |
AS20.00-Z-0001-01A | |
| 2 | Drain coolant | Engine 104.941 | ra20001040100x |
| Engine 111.961 | AR20.00-P-1142HG | ||
| Engine 601.913 | ra20006010010x | ||
| Engines 604.910, 605.910 | AR20.00-P-1142HW | ||
| 3 | Remove cover on left and right air inlets | AR83.25-P-1400E | |
| 4 | Remove air inlet | AR83.25-P-1401E | |
| 5 | Remove water collector | up to 31.08.95 | AR83.25-P-1402E |
| as of 1.9.95 | AR83.25-P-1402K | ||
| 6 | Remove expansion valve | AR83.30-P-5520E | |
| N | Pull off heater feed and return hoses, loosen 3 hose clamps and tighten | ||
| 8 | Remove instrument panel | AR68.10-P-1000E | |
| 9 | Remove center console | ||
| 10 | Remove floor covering on left and right | ||
| 11 | Remove passenger airbag | Vehicles with passenger airbag (code 291). | AR91.60-P-0680E |
| 12 | Remove jacket tube | ra46001247700x | |
| 13 | Remove wiring duct (25), unscrew 2 screws (26) | ||
| 14 | Remove holder (30), unscrew screws (31) | ||
| 15 | Remove transverse pipe (20) | ||
| 16 | Disconnect electrical leads from ground point W1 | ||
| 17 | Open cable straps (27) | ||
| 18 | Remove rear air ducts on left and right | ||
| 19 | Disconnect vacuum lines at cockpit separation point (35) | ||
| 20 | Remove ground strap (40) on right | ||
| 21 | Separate blower motor connector | ||
| 22 | Remove air ducts to side nozzles on left and right | ||
| 23 | Remove AC housing | ||
| 24 | Install in opposite order |