Remove/install windshield - AR67.10-P-1000E

MODEL 202 

Fig 1: Identifying Windshield Remove/Install Components - Model 202

MODIFICATION NOTES

7.10.97

Scope of work modified

	Remove
	Risk of injury  with trapped or crushed fingers, and in extreme cases with severed finger joints, when working on the windshield wiper mechanism	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Mask fender in rear area with adhesive tape (arrow) and install protective fender cover
3	Remove paneling on A-pillar.		AR68.30-P-4050E
4	Remove water deflector from A-pillar
5	Remove molding on windshield.		AR67.10-P-1200E
6	Remove wiper system		AR82.30-P-6400E
	Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
7	Remove windshield with cutting blade		AR67.10-P-1000-01E
			Figure
			Figure
			*WH58.30-Z-1003-20A
8	Remove windshield from body with suction cup tools		*WE58.40-Z-1029-11A
	Install
9	Preparing body flange for installation of window	Allow primer to air-dry for min. 10 minutes.	AR67.10-P-1501-01P
			Figure
			*WH58.30-Z-1003-20A
10	Replace rubber window spacers	Do not remove protective foil	AR67.10-P-1000-02E
11	Prepare window for installation		AR67.10-P-1000-03P
12	Align windshield in body opening		AR67.10-P-1000-04E
		Observe gap	*BE67.10-P-1001-01A
13	Remove backing foil from windshield rubber spacers.
14	Applying glue	Height of glue bead approx. 13 mm	AR67.10-P-1000-08P
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
15	Fit windshield	The curing time is approx. 1 hour from the time the window is installed Open crank window in vehicle to prevent the windshield from being pressed outward by air pressure when the door is closed.	AR67.10-P-1503-01P
			*WE58.40-Z-1029-11A
16	Install windshield molding		AR67.10-P-1200E
17	Install water deflector on A-pillar
18	Install wiper system		AR82.30-P-6400E
19	Install lining on A-pillar		AR68.30-P-4050E

CHECK AND ADJUSTMENT DATA OF WINDSHIELD

Number	Designation			Model 202
BE67.10-P-1001-01A	Distance between window upper edge and front edge or roof.	Dimension" A"	mm	12
		Fig. see		AR67.10-P-1000-04E

Fig 2: Identifying Cutting Blade (124 589 02 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter

WORKSHOP EQUIPMENT

WE58.40-Z-1029-11A

Cup suction tool for window removal and installation

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1015-02A	Repair kit	A 220 670 00 93