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Home >> Mercedes Benz >> 1999 >> C43 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly -- 202 Chassis >> Testing & Repair >> Remove/install flywheel / drive plate - AR03.30-P-8001C

Remove/install flywheel / drive plate - AR03.30-P-8001C

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250 

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220 

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 

ENGINE 113 in MODEL 129, 163, 202, 208, 209, 210, 211.076 /276, 215, 220, 230.474 /475 

ENGINE 137 in MODEL 215, 220 

ENGINE 112.913 in MODEL 211.061 /261 

ENGINE 112.949 in MODEL 211.065 /265 

ENGINE 113.967 in MODEL 211.070 /270 

ENGINE 113.987 in MODEL 209.376 

ENGINE 113.982 in MODEL 463.243 /246 

ENGINE 112.917 in MODEL 211.080 /280 

ENGINE 112.954 in MODEL 211.082 /282 

ENGINE 113.969 in MODEL 211.083 /283 

Fig 1: Identifying Flywheel/Drive Plate Remove/Install Components - Shown On Engine 112 With Manual Transmission
G04715009
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1.1 Remove automatic transmission Model 129, 170, 202, 208, 210 AR27.10-P-0500B
    Model 463 AR27.10-P-0500BD
    Model 463 AR27.10-P-0500GA
    Model 230.474 /475 AR27.10-P-0500R
    Model 215, 220 without 4MATIC with engine 112, 113 AR27.10-P-0500I
    Model 220, 211 with 4MATIC with engine 112, 113 AR27.10-P-0500IW
    Model 215, 220 with engine 137 AR27.10-P-0500I
    Model 203 without 4MATIC, 209 with engine 112, 113 AR27.10-P-0500P
    Model 203 with 4MATIC AR27.10-P-0500PW
    Model 211 without 4MATIC with engine 112, 113 AR27.10-P-0500T
    Model 163 with engine 112, 113 AR27.10-P-0500GH
1.2 Remove manual transmission Model 210, 202, 129 with engine 112 AR26.10-P-0020A
    Model 203, 209 with engine 112 AR26.10-P-0020P
    Model 211 with engine 112 AR26.10-P-0020T
    Model 170 AR26.10-P-0020D
1.3 Remove Sequentronic automated manual transmission (AMT) Model 203, 208, 209.3 with engine 112 AR26.10-P-0020E
    Model 211.0 with engine 112 AR26.10-P-0020TA
2 Install the retaining lock (6) for the crankshaft (5) and starter ring gear   AR03.30-P-5000B 
3.1 Dismount clutch Vehicles with manual transmission
IMPORTANT Only unscrew or screw in bolts by 1 to 1.5 turns at a time
 
    Models 129, 163, 170, 202, 208, 210 AR25.10-P-0050A
    Model 203, 209, 211 AR25.10-P-0050P
    TORQUE SPECIFICATION Bolt of pressure plate to flywheel or two-mass flywheel *BA25.10-P-1001-01A 
4 Unscrew bolts (3) of flywheel or of drive plate NOTES Installation: Replace bolts, because if they are used again, the connection may loosen and the bolts may shear off.  
    TORQUE SPECIFICATION Torx bolts of two-mass flywheel/driven plate at crankshaft *BA03.30-P-1002-01D 
5 Remove washer (2)    
6 Remove flywheel with starter ring gear (1) and drive plate IMPORTANTInstallation:  The cylinder pin (4) determines the installation position.  
REFER TO BASIC KNOWLEDGE Flywheel, two-mass flywheel, drive plate, location Engine 112, 113 GF03.30-P-8001-01B 
7 Install in the reverse order    
8 Carry out initialization IMPORTANT If a new flywheel or drive plate is installed, perform initialization in the ME control unit with STAR DIAGNOSIS in the menu item "Control unit adaptation".  
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
TORQUE SPECIFICATION FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 112
BA03.30-P-1002-01D Torx bolts of two-mass flywheel/drive plate at crankshaft Stage 1 Nm 45
Stage 2 ∠ ° 90
TORQUE SPECIFICATION FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 113.94/96/ 97/98 Engine 113.990/ 991/992/993/995 Engine 137
BA03.30-P-1002-01D Torx bolts of two-mass flywheel/drive plate at crankshaft Stage 1 Nm 45 45 45
Stage 2 ∠ ° 90 90 90
TORQUE SPECIFICATION CLUTCH

Number Designation Model 129, 140, 163, 170, 202, 203, 208, 209, 210, 211, 230 Model 461, 463
BA25.10-P-1001-01A Bolt of pressure plate to flywheel or two-mass flywheel Nm 25 25
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00