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Home >> Mercedes Benz >> 1997 >> C230 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- 202 Chassis >> Testing & Repair >> Dismantling and assembling ASD differential - AR35.41-P-0560C

Dismantling and assembling ASD differential - AR35.41-P-0560C

MODEL 124, 129, 140 up to 31.5.94, 201, 202 up to 31.5.94 with CODE (211a) Rear axle with automatic locking differential (ASD) 

Fig 1: Exploded View Of ASD Differential - Model 124, 129, 140 Up To 31.5.94, 201, 202 Up To 31.5.94 With Code (211a)
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DISASSEMBLING Dismantling     
1 Clamp differential housing (13) SPECIAL TOOL AR35.31-P-0560-01A 
2 Drive out roll pin (19) and differential pin (16) SPECIAL TOOL AR35.41-P-0560-02C 
3 Remove differential bevel gears (15) with spherical washers (14) SPECIAL TOOL AR35.41-P-0560-03C 
4 Remove differential side gears (17) with friction washers (22, 23, 23a, 24) SPECIAL TOOL AR35.41-P-0560-04C 
5 Check all parts for reusability and replace, if necessary IMPORTANT Differential bevel gears, spherical washers and friction washers which have run hot or seized must always be replaced.  
ASSEMBLING Assembling     
6 Install differential side gears (17) with friction washers (22, 23, 23a, 24) SPECIAL TOOL Smear friction washers with lining (22, 24) thoroughly with Universal hypoid transmission fluid: ↓ AR35.41-P-0560-04C 
    Universal hypoid transmission fluids (SAE 85 W-90) BB00.40-P-0235-07A
REFER TO COMPONENT MODIFICATIONS Dynamic balancing of differential housing Models 124, 129, 201 as of 02/90 with 185 mm dia. crown wheel BT35.31-P-0006-01C 
    Models 124, 129 as of 01/90 with 210 mm dia. crown wheel BT35.31-P-0006-01B 
7 Install differential bevel gears (15) with spherical washers (14) SPECIAL TOOL AR35.41-P-0560-03C 
INSPECT Checking     
8 Check friction torque of ASD differential   AR35.41-P-0560-05C 
9 Drive in differential pin (16) and roll pin (19) SPECIAL TOOL AR35.41-P-0560-02C 
10 Unclamp differential housing (13)    
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY

Number Designation Model 124 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) Model 129 with 185 mm dia. rear axle center assembly and CODE 211a (ASD)
BE35.41-P-1001-01A Friction torque when complete differential is rotated Nm 80 -160 80 -160
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY

Number Designation Model 201 with 185 mm dia. rear axle center assembly and CODE 211a (ASD) Model 202 with 185 mm dia. rear axle center assembly and CODE 211a (ASD)
BE35.41-P-1001-01A Friction torque when complete differential is rotated Nm 80 -160 80 -160
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY

Number Designation Model 124 with 210 mm dia. rear axle center assembly and CODE 211a (ASD) Model 129 with 210 mm dia. rear axle center assembly and CODE 211a (ASD)
BE35.41-P-1001-01B Friction torque when complete differential is rotated Nm 80 -160 80 -160
TEST VALUES - FRICTION TORQUE OF ASD REAR AXLE CENTER ASSEMBLY

Number Designation Model 140 with 210 mm dia. rear axle center assembly and CODE 211a (ASD)
BE35.41-P-1001-01B Friction torque when complete differential is rotated Nm 80 -160
Fig 2: Identifying Plate (201 589 02 31 00)
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Fig 3: Identifying Drift Punch (123 589 06 15 00)
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Fig 4: Identifying Drift Punch (126 589 02 15 00)
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Fig 5: Identifying Assembly Mandrel (116 589 18 61 00)
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