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Home >> Mercedes Benz >> 1997 >> C230 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 202 Chassis >> Testing & Repair >> Removing and installing exhaust system complete - AR49.10-P-7000B

Removing and installing exhaust system complete - AR49.10-P-7000B

ENGINE 604.912 in MODEL 210.004 

ENGINE 605.912 in MODEL 210.010 

ENGINE 606.912 in MODEL 210.020 

ENGINE 111.942 in MODEL 210.035 

ENGINE 111.970 in MODEL 210.037 

ENGINE 111.947 in MODEL 210.045 

ENGINE 104.945 in MODEL 210.053 

ENGINE 104.995 in MODEL 210.055 with CODE (957a) AMG engineering package 

Fig 1: Identifying Exhaust System Complete Components - Shown On Engine 104
G04635600

Shown on Engine 104 

Figure item, etc. Work instructions    
IMPORTANT Plug connection for O2 -sensor Only Motor 104 AR14.00-P-5303D
IMPORTANT Rivet nuts in the exhaust manifold replace if necessary AR49.10-P-5531-01DA 
IMPORTANT Flange connection of exhaust manifold or front exhaust pipes Install not under tension  
TORQUE SPECIFICATION   Engine 104, 111 *BA14.10-P-1002-01B 
TORQUE SPECIFICATION   Engine 604, 605, 606 *BA14.10-P-1002-01A 
REFER TO GENERAL INFORMATION Guidelines concerning the installed position and suspension mount for the rear silencer Typ 210.055 E 36 AMG AH49.10-P-1000-02B
TORQUE SPECIFICATION Support, exhaust bracket to transmission   *BA49.10-P-1002-01B 
COMMERCIALLY AVAILABLE TOOLS Hooked wrench for rubber mount   *WH58.30-Z-1001-19A 
8/2 Nuts, exhaust bracket to tapping plate on front exhaust pipe replace  
TORQUE SPECIFICATION     *BA49.10-P-1001-01B 
REFER TO FORMS Notes on disposing of catalytic converters Vehicles with catalytic converter system code 620a OS49.10-P-1000-01A 
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 604/605 606.91/961/962
BA14.10-P-1002-01A Flange connection of exhaust manifold or front exhaust pipes Nm 25
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 104 Engine 111.920/921/940/941/942/943/944/945/946/947/960/961/970/973/974/975/977
BA14.10-P-1001-01B Nut to exhaust manifold Nm - -
BA14.10-P-1002-01B Flange connection of exhaust manifold or front exhaust pipes Nm 20 20
BA14.10-P-1003-01B Bolt to exhaust manifold Nm - -
TORQUE SPECIFICATION EXHAUST SYSTEM

Number Designation Engine Series 604, 605, 606 except 606.964
BA49.10-P-1001-01B Nut of exhaust bracket to socket flange on front exhaust pipe Nm 20
BA49.10-P-1002-01B Support, exhaust bracket to transmission Nm 20
Fig 2: Identifying Cocking Bolt (103 589 01 39 00)
G04635601
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-19A Hook wrench, Firma Hazet