Removing and installing exhaust system complete - AR49.10-P-7000A
ENGINE 112.921 in MODELS 210.063 /263 /081 /281
ENGINE 112.941 in MODELS 210.065 /082 /265 /282
ENGINE 113.940 in MODELS 210.070 /270
ENGINE 113.980 in MODELS 210.074 /274
Illustrated on model 210.063
Illustrated on model 210.270
| Remove/install | |||
| On model 210.074074/274/, 274 with engine 113.980; note the larger shore hardness of rubber mounts (9/1)! | |||
| 1 | Disconnect plug connection for left and right O2 sensors upstream of TWC (G3/3x1, G3/4x1) | AR14.00-P-5303A | |
| 2.1 | Detach front axle torsion bar from longitudinal frame member and swivel torsion bar downwards | Models 210.063/263/065/265 Replace bolts. | |
| *BA32.20-P-1001-02D | |||
| *BA32.20-P-1002-02D | |||
| 3 | Unscrew bolts (11/1) at flange connection between front exhaust system / exhaust manifold | If bolts are sluggish or thread is damaged: ↓ | |
| Replace rivet nuts in exhaust manifold. | AR49.10-P-5531-01DA | ||
| *BA14.10-P-1002-01B | |||
| 4 | Unscrew nuts (11/2) on bracket | Replace nuts | |
| 5.1 | Unbolt bolt (11/5) for suspension on downstream exhaust system | Models 210.063/065/070/074 | |
| 5.2 | Unhook rear exhaust system from rubber mount (9/1) | Models 210.265/263/270/282/274 |
|
| 6 | Lift out exhaust system complete | ||
| 7 | Install in the reverse order |
| Number | Designation | Engine 112 except 112.951/ 976 | Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995 | |
|---|---|---|---|---|
| BA14.10-P-1002-01B | Flange connection, exhaust manifold and front exhaust pipes | Nm | 20 | 20 |
| Number | Designation | Model 210 without level control / ADS CODE 217a except model 210.07 with code Z04, Z06 except model 210.08/28 | Model 210 with level control / ADS CODE 217a except model 210.07 with code Z04, Z06 except model 210.08/28 | |
|---|---|---|---|---|
| BA32.20-P-1001-02D | Self-locking bolt, torsion bar to frame | Nm | 20 | 20 |
| BA32.20-P-1002-02D | Self-locking bolt, torsion bar connecting rod to wishbone | Nm | 80 | 80 |