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Home >> Mercedes Benz >> 1997 >> C230 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 202 Chassis >> Testing & Repair >> Removing and installing exhaust system complete - AR49.10-P-7000A

Removing and installing exhaust system complete - AR49.10-P-7000A

ENGINE 112.921 in MODELS 210.063 /263 /081 /281 

ENGINE 112.941 in MODELS 210.065 /082 /265 /282 

ENGINE 113.940 in MODELS 210.070 /270 

ENGINE 113.980 in MODELS 210.074 /274 

Fig 1: Identifying Exhaust System Complete Components - Model 210.063
G04635598

Illustrated on model 210.063 

Fig 2: Identifying Exhaust System Complete Components - Model 210.270
G04635599

Illustrated on model 210.270 

REMOVINGINSTALLING Remove/install     
NOTES   On model 210.074074/274/, 274 with engine 113.980; note the larger shore hardness of rubber mounts (9/1)!   
1 Disconnect plug connection for left and right O2 sensors upstream of TWC (G3/3x1, G3/4x1)   AR14.00-P-5303A
2.1 Detach front axle torsion bar from longitudinal frame member and swivel torsion bar downwards Models 210.063/263/065/265 Replace bolts.  
    TORQUE SPECIFICATION *BA32.20-P-1001-02D 
    TORQUE SPECIFICATION *BA32.20-P-1002-02D 
3 Unscrew bolts (11/1) at flange connection between front exhaust system / exhaust manifold If bolts are sluggish or thread is damaged: ↓  
    Replace rivet nuts in exhaust manifold. AR49.10-P-5531-01DA 
    TORQUE SPECIFICATION *BA14.10-P-1002-01B 
4 Unscrew nuts (11/2) on bracket Replace nuts  
5.1 Unbolt bolt (11/5) for suspension on downstream exhaust system Models 210.063/065/070/074  
5.2 Unhook rear exhaust system from rubber mount (9/1) Models 210.265/263/270/282/274
INSPECT Inspect rubber mount (9/1) for damage, replace if necessary.
 
6 Lift out exhaust system complete NOTES Ensure that the heat shield (11/6) is not damaged when removing or installing the support.  
7 Install in the reverse order IMPORTANT Install exhaust system free of stress.  
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 112 except 112.951/ 976 Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20 20
TORQUE SPECIFICATION FRONT AXLE STABILIZER BAR

Number Designation Model 210 without level control / ADS CODE 217a except model 210.07 with code Z04, Z06 except model 210.08/28 Model 210 with level control / ADS CODE 217a except model 210.07 with code Z04, Z06 except model 210.08/28
BA32.20-P-1001-02D Self-locking bolt, torsion bar to frame Nm 20 20
BA32.20-P-1002-02D Self-locking bolt, torsion bar connecting rod to wishbone Nm 80 80