Removing and installing complete exhaust system - AR49.10-P-7000C

ENGINE 602.982 in MODEL 210.017 

ENGINE 606.962 in MODEL 210.025 

Fig 1: Identifying Complete Exhaust System Components - Model 210 Engine 602.982, 606.962

MODIFICATION NOTES

5.11.96	Engine 606.962, flange connection of front exhaust pipe included for the first time		AR49.10-P-7000C
15.2.98	Disk spring element at front catalytic converter and additional supporting panel at rear muffler		AR49.10-P-7000C

Fig. item, etc.	Work instructions
	Flange connection of turbocharger or front exhaust pipe, respectively
			*BA09.40-P-1001-01A
	Flange connection of front exhaust pipe or exhaust pipe with TWC	Removal:  Use pipe pliers to press together disk springs (a, b) and press off metal tongue with screwdriver. Installation:  Use pipe pliers to press together disk springs (a, b) until metal tongue locks in place.
	Exhaust system modified, disk spring element fitted to front catalytic converter and additional supporting panel to rear muffler	Engine 602.982 in model 210	BT49.10-P-0002-01A
8/2	Nuts of exhaust bracket to threaded plate of front exhaust pipe	replace
			*BA49.10-P-1001-01B
107/2	Tensioning clip
			*BA09.40-P-1003-01A
	Hooked wrench for rubber bush		*WH58.30-Z-1001-19A

TURBOCHARGER

Number	Designation		Engine 602.982	Engine 606.961/962
BA09.40-P-1001-01A	Bolt of flange connection of turbocharger / front exhaust pipe	Nm	20	-
BA09.40-P-1003-01A	Tensioning clip of turbocharger / front exhaust pipe	Nm	-	25

EXHAUST SYSTEM

Number	Designation		Engine 602.982	Engine 604, 605, 606 except 606.964
BA49.10-P-1001-01B	Nut of exhaust bracket to threaded plate of front exhaust pipe	Nm	20	20

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-19A	Hook wrench, Firma Hazet