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Home >> Mercedes Benz >> 1997 >> C230 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 202 Chassis >> Testing & Repair >> Removing and installing complete exhaust system - AR49.10-P-7000BA

Removing and installing complete exhaust system - AR49.10-P-7000BA

ENGINE 111.942 in MODEL 210.235 

ENGINE 111.947 in MODEL 210.245 

ENGINE 111.970 in MODEL 210.237 

ENGINE 605.912 in MODEL 210.210 

ENGINE 602.982 in MODEL 210.217 

ENGINE 605.962 in MODEL 210.215 

ENGINE 606.962 in MODEL 210.225 

Shown on model 210 with engine 111 

Fig 1: Identifying Complete Exhaust System Remove/Install Components - Shown On Model 210 With Engine 111
G04713942

Shown on model 210 with engine 605.962 

Fig 2: Identifying Complete Exhaust System Remove/Install Components - Shown On Model 210 With Engine 605.962
G04713943
Fig 3: Identifying Complete Exhaust System Remove/Install Components - Shown On Engine 602.982, 606.962 In Model 210
G04713944

Shown on engine 602.982, 606.962 in model 210 

MODIFICATION NOTES

5.11.96 Engine 606.962, flanged connection of front exhaust pipe included for the first time   AR49.10-P-7000BA 
8.2.98 Dished washer element at front catalytic converter and additional supporting plate at rear muffler   AR49.10-P-7000BA 
Fig. item, etc. Work instructions    
IMPORTANT Replace rivet nuts in exhaust manifold if necessary AR49.10-P-5531-01DA 
IMPORTANT Replace self-locking nuts and bolts. Ensure the flanges are correctly installed. Remove combustion and corrosion residues on connection points by cleaning with emery cloth, if necessary.  
IMPORTANT Flanged connection of front exhaust pipe or exhaust pipe with TWC Engine 602.982, 606.962
IMPORTANTRemoving: 
Use pipe pliers to compress dished washers (a, b) and press off metal tongue with a screwdriver.
IMPORTANTInstalling: 
Use pipe pliers to compress dished washers (a, b) until metal tongue locks in place.
 
REFER TO COMPONENT MODIFICATIONS Exhaust system modified, dished washer element fitted to front catalytic converter and additional supporting plate to rear muffler Engine 602.982 in model 210 BT49.10-P-0002-01A
REFER TO FORMS Notes re disposal of catalytic converters On models with catalytic converter code 620a OS49.10-P-1000-01A 
Fig 4: Identifying Caulking Screw (103 589 01 39 00)
G04713945