Removing and installing complete exhaust system - AR49.10-P-7000BA
ENGINE 111.942 in MODEL 210.235
ENGINE 111.947 in MODEL 210.245
ENGINE 111.970 in MODEL 210.237
ENGINE 605.912 in MODEL 210.210
ENGINE 602.982 in MODEL 210.217
ENGINE 605.962 in MODEL 210.215
ENGINE 606.962 in MODEL 210.225
Shown on model 210 with engine 111
Fig 1: Identifying Complete Exhaust System Remove/Install Components - Shown On Model 210 With Engine 111
Shown on model 210 with engine 605.962
Fig 2: Identifying Complete Exhaust System Remove/Install Components - Shown On Model 210 With Engine 605.962
Fig 3: Identifying Complete Exhaust System Remove/Install Components - Shown On Engine 602.982, 606.962 In Model 210
Shown on engine 602.982, 606.962 in model 210
MODIFICATION NOTES
| 5.11.96 | Engine 606.962, flanged connection of front exhaust pipe included for the first time | AR49.10-P-7000BA | |
| 8.2.98 | Dished washer element at front catalytic converter and additional supporting plate at rear muffler | AR49.10-P-7000BA |
| Fig. item, etc. | Work instructions | ||
|---|---|---|---|
| Replace rivet nuts in exhaust manifold | if necessary | AR49.10-P-5531-01DA | |
| Replace self-locking nuts and bolts. Ensure the flanges are correctly installed. | Remove combustion and corrosion residues on connection points by cleaning with emery cloth, if necessary. | ||
| Flanged connection of front exhaust pipe or exhaust pipe with TWC | Engine 602.982, 606.962 Use pipe pliers to compress dished washers (a, b) and press off metal tongue with a screwdriver. Use pipe pliers to compress dished washers (a, b) until metal tongue locks in place. |
||
| Exhaust system modified, dished washer element fitted to front catalytic converter and additional supporting plate to rear muffler | Engine 602.982 in model 210 | BT49.10-P-0002-01A | |
| Notes re disposal of catalytic converters | On models with catalytic converter code 620a | OS49.10-P-1000-01A |