  |
Remove/Install |
|
|
| 1 |
Disconnect battery ground cable |
|
AR54.10-P-0003A |
| 2 |
Remove front wheel |
|
|
 |
|
|
AP40.10-P-4050Z |
| 3.1 |
Detach twelve-point collar nut (61) of front axle shaft |
First version |
AR33.30-P-0620-01A |
| |
|
 |
*BA33.30-P-1001-02A |
 |
Caulker for securing twelve-point collar nut |
|
WF58.50-P-3330-01A |
 |
Bolted connection, front axle shaft to front axle shaft flange, modified |
|
BT33.30-P-0003-01D |
| 4.1 |
Detach hexagon collar bolt (61a) on front axle shaft |
Second version |
AR33.30-P-0620-05D |
| |
|
|
*BA33.30-P-1004-02A |
| 5 |
Remove lower engine compartment paneling |
|
AR61.20-P-1105AB |
| 6 |
Disconnect oxygen sensor connector |
 Installation:
Pay attention to correct line routing. |
AR14.00-P-5303A |
| 7 |
Remove exhaust system complete |
|
AR49.10-P-7000A |
| 8 |
Detach right exhaust shielding plate |
|
|
| 9 |
Remove front axle gear propeller shaft (70) |
|
AR41.10-P-0070A |
| 10 |
Press left and right supporting joints out of steering knuckle |
Installation:
Replace self-locking nut. |
AR33.20-P-0440-01D |
| |
|
Thrust piece |
Figure |
| |
|
Puller |
Figure |
| |
|
|
*BA33.20-P-1004-01A |
| 11 |
Press the tie rod joint (10a) from the stub axle unit (5) |
|
AR46.40-P-0200-02C |
| |
|
Thrust piece |
Figure |
| |
|
Puller |
Figure |
| |
|
|
*BA46.40-P-1002-01A |
| 12 |
Pull steering knuckle outwards and slide front axle shafts (60) out of front axle shaft flange |
Tie steering knuckle to one side using suitable wire. |
|
| 13 |
Press out right front axle shaft (60) |
Do not damage the boots and rpm sensor rotor; check locking ring (60a) and replace if necessary. |
AR33.30-P-0620-02A |
| 14 |
Drive out left front axle shaft (60) |
Do not damage the plastic guard ring (60m), boots and rpm sensor rotor. |
AR33.30-P-0620-03A |
| 15 |
Remove locking ring (36) on intermediate shaft |
Installation:
Pay attention to correct seating. |
AR33.30-P-0625-01A |
| |
|
 |
*WH58.30-Z-1009-02A |
| 16 |
Pull intermediate shaft (34) out of front axle gear |
Check locking ring (34a) and replace if necessary. |
|
| 17 |
Detach mounting carrier (58) from front axle gear and engine mount carrier |
|
*BA33.30-P-1001-03A |
| 18 |
Unscrew collar bolts holding front axle gear to engine oil pan |
|
*BA33.30-P-1002-03A |
| 19 |
Unscrew left and right engine mounts from integral carrier |
|
*BA22.10-P-1001-01L |
| 20.1 |
Remove fan shroud from radiator |
Engine 113 |
|
| 21.1 |
Remove hot film mass air flow sensor with air intake pipe |
Engine 113 |
AR07.07-P-1454A |
| 22 |
Raise engine approx. 50 mm |
Do not trap or damage any parts. |
AR01.10-P-7500-03I |
| |
|
|
*WE58.40-Z-1027-11A |
| 23 |
Insert drift into radial sealing ring on outside right of front axle gear |
To prevent transmission fluid from escaping from the hole during removal. |
AR33.30-P-0525-01A |
| |
|
|
Figure |
| 24 |
Detach shield above bellows on rack-and-pinion steering |
|
|
| 25 |
Remove front axle gear (50) towards the rear |
Push the engine to the left while removing.
Installation:
Check cap of breather (55) for correct seat. |
|
| 26 |
Install in the reverse order |
|
|
| 27 |
Check front axle gear oil level and top up if necessary |
|
AR33.30-P-0525-02A |
 |
|
Universal hypoid-gear lubricants |
BB00.40-P-0235-07A |
| |
|
|
*BA33.30-P-1006-03A |
| |
|
 |
*BF33.30-P-1001-03A |