Removing and installing injection pump - AR07.12-P-8410H
ENGINE 605.910 /912 /960 /962, 606.912 /961 /962 /964
| Removing, installing | |||
| 1 | Disconnect ground cable at battery | AR54.10-P-0003A | |
| 2.1 | Remove intake manifold | Engine 605.91 | AR09.20-P-1310H |
| 3.1 | Remove charge air distribution pipe | Engine 605.960/962 | AR09.41-P-1310H |
| Engine 606.961/962/964 | AR09.41-P-1310HA | ||
| 4.1 | Remove resonance intake manifold | Engine 606.912 | AR09.20-P-1984H |
| 5 | Remove injection lines | AR07.12-P-9230H | |
| 6 | Remove vacuum pump | AR43.05-P-1320A | |
| 7 | Install centering sleeve (022) | Figure | |
| 8 | Slacken central securing bolt (40/3) | *BA07.02-P-1002-01A | |
| 8 | Slacken central securing bolt (40/3) | *BA07.02-P-1002-01A | |
| 9 | Rotate crankshaft in direction of rotation to 14 + ° 0.5° (arrow) after ignition TDC of cylinder 1 | ||
| Fig 6 | |||
| 10 | Unscrew central securing bolt (40/3) | ||
| 11 | Remove chain tensioner | AR05.10-P-7800HA | |
| 12 | Unplug socket of injection pump (Y23/1) at plug connection | Press in lug at socket for this step, unplug socket | |
| 13 | Unbolt engine wiring harness (1) at oil filter housing | ||
| 14 | Unplug connector at electronic IFI shutoff (Y1/1) | ||
| 15 | Detach fuel lines (arrows) at the injection pump | ||
| 16 | Unscrew bolt (10/3) | *BA07.02-P-1003-01A | |
| 17 | Unscrew bolts (10/1) | *BA07.02-P-1004-01A | |
| 18 | Slacken bolt (30/1) of start of delivery setting device | ||
| 19 | Remove injection pump (10) | The injection pump is at 14° + 0.5 ° after ignition TDC if the pin of the blocking bolt engages in the cam in the injection pump. Pin is pressed out. Check whether the engine is at 14 ° + 0.5 ° after ignition TDC of cylinder 1 (see ill.); correct if necessary. Crank engine only in direction of rotation. |
|
| *BA07.02-P-1005-01A | |||
| Fig 4 | |||
| Fig 5 | |||
| 20 | Replace O-rings (10/4) | ||
| 21 | Install in the reverse order | ||
| 22 | Inspect start of delivery | dh0b04p100041x | |
| 23 | Set start of delivery | dh0b05p100043x |
| Number | Designation | Engine 605 | Engine 606 | |
|---|---|---|---|---|
| BA07.02-P-1002-01A | Central bolt for attaching injection pump | Nm | 45 | 45 |
| BA07.02-P-1003-01A | Bolt of injection pump bracket at rear to engine block | Nm | 25 | 25 |
| BA07.02-P-1004-01A | Bolt of injection pump front M8 | Nm | 25 | 25 |
| BA07.02-P-1005-01A | Screw plug to governor housing | Nm | 30 | 30 |