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Home >> Mercedes Benz >> 1996 >> E320 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - Testing & Repair - 210 Chassis >> Testing & Repair >> Remove/install belt pulley/vibration damper - AR03.30-P-1600C

Remove/install belt pulley/vibration damper - AR03.30-P-1600C

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250 

ENGINE 112 in MODEL 129, 163 

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254 

ENGINE 113 (except 113.981) in MODEL 163 

ENGINE 113 (except 113.984) in MODEL 208 

ENGINE 113 (except 113.980) in MODEL 210 

ENGINE 113 in MODEL 129 

ENGINE 113 in MODEL 202.033/093 

ENGINE 113.982 in MODEL 463.243/246 

Shown on engine 112 

Fig 1: Identifying Pulley/Vibration Damper, Poly V-Belt, Center Bolt
G04605712Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Modification notes

9.1.06 Center bolt to vibration damper   *BA03.30-P-1001-01D 
REMOVINGINSTALLING Remove/install    
1 Remove engine compartment paneling Model 163 only AR61.20-P-1105GH
2 Remove front air filter cover or engine hood    
3 Remove viscous fan (1) IMPORTANT Right-hand thread AR20.40-P-5660C
4 Fan shroud (3) Model 163, 208, 210  
Model 463.206 /209 /232 /233 /240 /241 /243 /245 /246 /247 /248 /249 /250 /254 AR20.40-P-6800V
5 Remove poly V-belt (2)   AR13.22-P-1202B
SPECIAL TOOL External torx set Figure
6
REFER TO SHOP-MADE TOOLS
Unscrew center bolt (4)
Extension for counterholder
SPECIAL TOOL Use extension ↓
IMPORTANT Except model 463
IMPORTANT On models fitted with automatic transmission: ↓
IMPORTANT Do not counterhold at the ring gear (with retaining lock) for removing the center bolt! It is necessary to counter-hold at the spokes of the vibration damper because of the high torque.
Fig 3
WF58.50-P-0330-02A
7 Take off vibration damper (5) IMPORTANTInstallation:  Oil thread and bolt head contact surface of center bolt.  
TORQUE SPECIFICATION *BA03.30-P-1001-01D 
IMPORTANT Location of vibration damper. GF03.30-P-1600-01C
Installation:  A particular installation position is determined by the spring wedge.  
8 Install in the reverse order    
9 Check oil viscosity after performing engine test run    
TORQUE SPECIFICATION Flywheel, drive plate, vibration damper, starter ring gear

Number Designation Engine 112 Engine 113.94/96 /97/98
BA03.30-P-1001-01D Center bolt to vibration damper Stage 1 Nm 200 200
Stage 2 ∠° 90 90
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G04605713Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Counterholder (112 589 00 40 00)
G04605714Courtesy of MERCEDES-BENZ OF NORTH AMERICA.